1G5D3-100EA

2G5D3-100EA

(

)

A2

YFZ450SPX (5D3E) U.S.A.

YFZ450SPX (5D3F) CANADA

YFZ450SPX (5D3G) EUROPE

YFZ450SPX (5D3E) OCEANIA

A3

YFZ450SPX

PARTS CATALOGUE

©2007 by Yamaha Motor Co., Ltd.

1st edition, June 2007

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

A5

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

9.

Quantity Column Information

Abbreviation

Colour Name

Colour Code

SMJ(*)

BLACK METALLIC J

0906

Column No.

Name Of Q’ty Column

Destination

1

USA

U.S.A.

2

CAN

CANADA

3

EUR

EUROPE

4

OCE

OCEANIA

A6

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

5D3E

A

0906

BLACK METALLIC J

SMJ

5D3F

A

0906

BLACK METALLIC J

SMJ

5D3G

A

0906

BLACK METALLIC J

SMJ

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

5D3E

010

U.S.A.

020

AUSTRALIA

NEW ZEALAND

5D3F

010

CANADA

5D3G

010

EUROPE

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT & PISTON ....................................................B4

VALVE ...................................................................................B5

CAMSHAFT & CHAIN ...........................................................B7

WATER PUMP ......................................................................B8

RADIATOR & HOSE .............................................................B9

OIL PUMP .............................................................................B10

INTAKE .................................................................................B12

CARBURETOR .....................................................................B14

EXHAUST .............................................................................C4

CRANKCASE ........................................................................C5

CRANKCASE COVER 1 .......................................................C6

STARTER ..............................................................................C8

CLUTCH ................................................................................C9

TRANSMISSION ...................................................................C11

SHIFT CAM & FORK .............................................................C13

CHASSIS

FRAME ..................................................................................C14

FRONT FENDER ..................................................................D2

REAR FENDER .....................................................................D3

OIL TANK ..............................................................................D5

REAR ARM ...........................................................................D7

REAR SUSPENSION ............................................................D10

STEERING ............................................................................D11

FRONT SUSPENSION & WHEEL ........................................D12

FUEL TANK ...........................................................................D14

SEAT .....................................................................................E2

FRONT WHEEL ....................................................................E3

FRONT BRAKE CALIPER ....................................................E4

REAR WHEEL .......................................................................E6

REAR BRAKE CALIPER .......................................................E7

STEERING HANDLE & CABLE ............................................E8

FRONT MASTER CYLINDER ...............................................E9

STAND & FOOTREST ..........................................................E10

REAR MASTER CYLINDER .................................................E11

GUARD .................................................................................E13

GENERATOR ........................................................................E14

STARTING MOTOR ..............................................................E15

HEADLIGHT ..........................................................................F2

TAILLIGHT ............................................................................F3

TAILLIGHT 2 ......................................................................... F4

HANDLE SWITCH & LEVER ................................................ F5

ELECTRICAL 1 ..................................................................... F6

ELECTRICAL 2 ..................................................................... F9

EMBLEM & LABEL 1 ............................................................ F10

EMBLEM & LABEL 2 ............................................................ F12

EMBLEM & LABEL 3 ............................................................ F14

EMBLEM & LABEL 4 ............................................................ G2

INDEX

NUMERICAL INDEX ............................................................. M1

B2

FIG.

1

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

EUR

OCE

REMARKS

1

5D3–11102–00

CYLINDER HEAD ASSY

1

1

1

1

2

5TA–11133–10

.GUIDE, VALVE 1

3

3

3

3

3

5TA–11134–10

.GUIDE, VALVE 2

2

2

2

2

4

93440–10153

.CIRCLIP

5

5

5

5

5

90105–06027

.BOLT, FLANGE

10 10 10 10

6

90340–12007

.PLUG, STRAIGHT SCREW

1

1

1

1

7

91808–16023

.PIN, DOWEL

2

2

2

2

8

91808–16023

.PIN, DOWEL

2

2

2

2

9

95022–06010

BOLT, FLANGE

1

1

1

1

10

90430–06014

GASKET

1

1

1

1

11

95612–06635

BOLT, STUD

2

2

2

2

12

90116–08022

BOLT, STUD

2

2

2

2

13

94701–00411

PLUG, SPARK (NGK R CR8E)

1

1

1

1

14

5TA–11181–00

GASKET, CYLINDER HEAD 1

1

1

1

1

15

90105–104A7

BOLT, FLANGE

2

2

2

2

16

90105–106A3

BOLT, FLANGE

2

2

2

2

17

90201–10025

WASHER, PLATE

4

4

4

4

18

5TG–11191–00

COVER, CYLINDER HEAD 1

1

1

1

1

19

371–11167–01

PIPE, BREATHER 2

1

1

1

1

20

5D3–11167–00

PIPE, BREATHER 2

1

1

1

1

21

5TA–11193–00

GASKET, HEAD COVER 1

1

1

1

1

22

90109–06203

BOLT

2

2

2

2

23

4KG–1111G–00

RUBBER, MOUNT 1

2

2

2

2

24

5TG–11166–00

PIPE, BREATHER 1

1

1

1

1

25

90467–140A4

CLIP

1

1

1

1

26

90445–11182

HOSE (L300)

1

1

1

1

27

90467–110A3

CLIP

2

2

2

2

B3

FIG.

1

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

EUR

OCE

REMARKS

28

90501–080A5

SPRING, COMPRESSION

1

1

1

1

29

5TA–11351–00

GASKET, CYLINDER

1

1

1

1

30

90179–06033

NUT

2

2

2

2

31

93612–16254

PIN, DOWEL

2

2

2

2

32

95022–06035

BOLT, FLANGE

1

1

1

1

33

5D3–11395–00

HOLDER

1

1

1

1

34

95812–06014

BOLT, FLANGE

1

1

1

1

35

5TA–11311–10

CYLINDER 1

1

1

1

1

B4

FIG.

2

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

EUR

OCE

REMARKS

1

5TG–11400–30

CRANKSHAFT ASSY

1

1

1

1

2

5TG–11412–30

.CRANK 1

1

1

1

1

3

5TG–11422–30

.CRANK 2

1

1

1

1

4

5TG–11681–00

.PIN, CRANK 1

1

1

1

1

5

93310–63458

.BEARING

1

1

1

1

6

5D3–11651–00

.ROD, CONNECTING

1

1

1

1

7

93306–30633

BEARING

2

2

2

2

8

5TA–11536–00

GEAR, DRIVE

1

1

1

1

9

5TA–11455–11

SHAFT 1

1

1

1

1

10

5BE–11454–00

WEIGHT 1

1

1

1

1

11

5TA–11531–01

GEAR, BALANCE WEIGHT

1

1

1

1

12

90149–06084

SCREW

3

3

3

3

13

93306–20335

BEARING

1

1

1

1

14

93311–62574

BEARING

1

1

1

1

15

90170–14171

NUT

1

1

1

1

16

90215–14287

WASHER, LOCK

1

1

1

1

17

90280–03006

KEY, WOODRUFF

1

1

1

1

18

5TG–11631–11

PISTON (STD)

1

1

1

1

19

5TG–11603–00

PISTON RING SET (STD)

1

1

1

1

20

93450–22027

CIRCLIP

1

1

1

1

21

5TG–11633–10

PIN, PISTON

1

1

1

1

22

93450–22027

CIRCLIP

1

1

1

1

B5

FIG.

3

VALVE

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

EUR

OCE

REMARKS

1

5TA–12111–00

VALVE, INTAKE

1

1

1

1

2

5TA–12112–00

VALVE, INTAKE 2

2

2

2

2

3

5TA–12121–00

VALVE, EXHAUST

2

2

2

2

4

3GM–12126–00

SEAT, VALVE SPRING 2

5

5

5

5

5

5TA–12113–00

SPRING, VALVE INNER

3

3

3

3

6

5TA–12114–00

SPRING, VALVE OUTER

2

2

2

2

7

5BE–12117–00

RETAINER, VALVE SPRING

3

3

3

3

8

4GY–12117–00

RETAINER, VALVE SPRING

2

2

2

2

9

1AA–12118–00

COTTER, VALVE

4

4

4

4

10

1WG–12118–00

COTTER, VALVE

6

6

6

6

11

33M–12119–00

SEAL, VALVE STEM

2

2

2

2

12

4SV–12119–00

SEAL, VALVE STEM

3

3

3

3

13

3LD–12168–00

PAD, ADJUSTING (1.20)

5

5

5

5

UR

3LD–12168–20

PAD, ADJUSTING (1.25)

5

5

5

5

UR

3LD–12168–40

PAD, ADJUSTING (1.30)

5

5

5

5

UR

3LD–12168–60

PAD, ADJUSTING (1.35)

5

5

5

5

UR

3LD–12168–80

PAD, ADJUSTING (1.40)

5

5

5

5

UR

3LD–12168–A0

PAD, ADJUSTING (1.45)

5

5

5

5

UR

3LD–12168–F0

PAD, ADJUSTING (1.50)

5

5

5

5

UR

3LD–12168–H1

PAD, ADJUSTING (1.55)

5

5

5

5

UR

3LD–12168–K1

PAD, ADJUSTING (1.60)

5

5

5

5

UR

3LD–12168–M1

PAD, ADJUSTING (1.65)

5

5

5

5

UR

3LD–12168–R1

PAD, ADJUSTING (1.70)

5

5

5

5

UR

3LD–12168–U1

PAD, ADJUSTING (1.75)

5

5

5

5

UR

3LD–12168–W1

PAD, ADJUSTING (1.80)

5

5

5

5

UR

3LD–12168–Y1

PAD, ADJUSTING (1.85)

5

5

5

5

UR

3LD–12169–11

PAD, ADJUSTING (1.90)

5

5

5

5

UR

B6

FIG.

3

VALVE

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

EUR

OCE

REMARKS

13

3LD–12169–31

PAD, ADJUSTING (1.95)

5

5

5

5

UR

3LD–12169–50

PAD, ADJUSTING (2.00)

5

5

5

5

UR

3LD–12169–70

PAD, ADJUSTING (2.05)

5

5

5

5

UR

3LD–12169–90

PAD, ADJUSTING (2.10)

5

5

5

5

UR

3LD–12169–E0

PAD, ADJUSTING (2.15)

5

5

5

5

UR

3LD–12169–G0

PAD, ADJUSTING (2.20)

5

5

5

5

UR

3LD–12169–J0

PAD, ADJUSTING (2.25)

5

5

5

5

UR

3LD–12169–L0

PAD, ADJUSTING (2.30)

5

5

5

5

UR

3LD–12169–N0

PAD, ADJUSTING (2.35)

5

5

5

5

UR

3LD–12169–T0

PAD, ADJUSTING (2.40)

5

5

5

5

UR

14

3FV–12153–10

LIFTER, VALVE

5

5

5

5

YELLOW

B7

FIG.

4

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

EUR

OCE

REMARKS

1

5TA–12170–10

CAMSHAFT ASSY 1

1

1

1

1

2

5TG–12180–20

CAMSHAFT ASSY 2

1

1

1

1

3

93440–41178

CIRCLIP

2

2

2

2

4

5BE–12241–00

GUIDE, STOPPER 2

1

1

1

1

5

94591–57118

CHAIN (98XRH2010-118M)

1

1

1

1

6

5TA–12210–00

TENSIONER ASSY, CAM CHAIN

1

1

1

1

7

4FM–12213–00

GASKET, TENSIONER CASE

1

1

1

1

8

95022–06025

BOLT, FLANGE

2

2

2

2

9

5TA–12251–01

DAMPER, CHAIN 1

1

1

1

1

10

5TA–12252–00

DAMPER, CHAIN 2

1

1

1

1

11

5TG–12299–00

BOLT, STOPPER

2

2

2

2

B8

FIG.

5

WATER PUMP

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

EUR

OCE

REMARKS

1

5BE–12564–00

PIPE, WATER

2

2

2

2

2

93210–19758

O-RING

2

2

2

2

3

5GR–12458–00

SHAFT, IMPELLER

1

1

1

1

4

5DJ–12451–00

IMPELLER, WATER PUMP

1

1

1

1

5

90201–08512

WASHER, PLATE

1

1

1

1

6

93102–11008

OIL SEAL

1

1

1

1

7

93102–12106

OIL SEAL (SD 12-22-5 HS)

1

1

1

1

8

93306–00105

BEARING

1

1

1

1

9

5TG–12422–00

COVER, HOUSING

1

1

1

1

10

5TG–12439–00

O-RING

1

1

1

1

11

93604–10011

PIN, DOWEL

2

2

2

2

12

90430–06014

GASKET

1

1

1

1

13

95022–06030

BOLT, FLANGE

4

4

4

4

B9

FIG.

6

RADIATOR & HOSE

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

EUR

OCE

REMARKS

1

5TG–12576–00

HOSE 1

1

1

1

1

2

90467–23109

CLIP

4

4

4

4

3

5TG–12481–00

PIPE 1

1

1

1

1

4

93210–16500

O-RING

2

2

2

2

5

95022–06012

BOLT, FLANGE

2

2

2

2

6

5TG–12577–00

HOSE 2

1

1

1

1

7

5TG–12482–00

PIPE 2

1

1

1

1

8

5TG–12461–10

RADIATOR ASSY

1

1

1

1

9

5TG–12405–00

BLOWER ASSY

1

1

1

1

10

5SL–12462–00

CAP, RADIATOR

1

1

1

1

11

90480–15235

GROMMET

4

4

4

4

12

90209–06012

WASHER

2

2

2

2

13

90387–06113

COLLAR

2

2

2

2

14

90387–07020

COLLAR

2

2

2

2

15

95802–06020

BOLT, FLANGE

2

2

2

2

16

95802–06025

BOLT, FLANGE

2

2

2

2

17

5TG–12467–10

COVER, RADIATOR

1

1

1

1

18

90269–07076

RIVET

1

1

1

1

B10

FIG.

7

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

EUR

OCE

REMARKS

1

5D3–13300–00

OIL PUMP ASSY

1

1

1

1

2

5TA–13320–00

ROTOR ASSY 2

1

1

1

1

3

93603–16219

PIN, DOWEL

1

1

1

1

4

93440–10153

CIRCLIP

1

1

1

1

5

93210–10197

O-RING

1

1

1

1

6

99530–10114

PIN, DOWEL

1

1

1

1

7

99530–08012

PIN, DOWEL

1

1

1

1

8

91312–06025

BOLT

2

2

2

2

9

91312–06030

BOLT

1

1

1

1

10

5TA–13341–00

GEAR, OIL PUMP IDLE

1

1

1

1

11

5BE–13342–00

SHAFT, IDLE GEAR

1

1

1

1

12

99002–08600

CIRCLIP

1

1

1

1

13

99009–12400

CIRCLIP

1

1

1

1

14

90201–12166

WASHER, PLATE

1

1

1

1

15

5TA–13412–00

HOUSING, STRAINER

1

1

1

1

16

5BE–13411–00

STRAINER, OIL

1

1

1

1

17

95022–06025

BOLT, FLANGE

2

2

2

2

18

5D3–13440–00

ELEMENT ASSY, OIL CLEANER

1

1

1

1

19

5BE–13447–10

COVER, OIL ELEMENT

1

1

1

1

20

93210–47675

O-RING

1

1

1

1

21

93210–07135

O-RING

3

3

3

3

22

90110–06228

BOLT, HEXAGON SOCKET HEAD

1

1

1

1

23

91312–06065

BOLT

1

1

1

1

24

91312–06020

BOLT

1

1

1

1

25

5TJ–13161–00

PIPE, DELIVERY 1

1

1

1

1

26

90401–10015

BOLT, UNION

1

1

1

1

27

90430–10188

GASKET

2

2

2

2