A2

YZF–R1

(5JJ1)

EUROPE

205JJ–300E1

A3

FOREWORD

A4

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbersand

part names correctly.

YZF–R1(5JJ1)

1. Modifications or additions which have been made after issue of the Parts

Catalogue will be announced in the Yamaha Parts News.

It is advisable that you make necessary corrections to the Parts Catalogue

according to the Yamaha Parts News.

2. Abbreviations

The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in

front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly

The numeral appearing to the right of each component part indicates the

quantity of parts for each assembly unit.

EXAMPLE

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

1M1–83309–60

.REFLECTOR

1

5. Applicable colors of graphics are represented in the “REMARKS” as shown

below.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5 .FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

for MXR

6. Applicable Serial No.

Engine Serial No.

Frame Serial No.

7. Note that the illustrations for reference in funding parts numbers, not to be

used for assembling. When assembling, pleas use the applicable service

manual.

8. The asterisk (*) before a reference number indicates modification items

after the first edition.

MODEL LABEL

A5

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–refer the “model code –

production code No.” in the catalogue to the “model code – production code No.

“indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

a: Model Type Code

b: Production Code No.

c:

Colouring Type

xxxx – xxx

x

a

b

c

4TW1–010

A

(3) Model Label Affixing Location

(4) Model Code – Production Code Number of Model Listed in This Parts Catalog

Model

Code

Production

Code No.

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

010

ITALY

020

AUSTRIA

030

BELGIUM

040

SWITZERLAND

DENMARK

060

FINLAND

5JJ1

NORWAY

080

ENGLAND

090

GREECE

100

HOLLAND

101

HOLLAND

110

PORTUGAL

120

SWEDEN

(5) Colouring Information

Colouring type

code

Colour

code

Colour Name

Abbrevi-

ation

A

0121

VIVID RED COCKTAIL 1

VRC1

B

0564

DEEP PURPLISH BLUE METALLIC C

DPBMC

B2

FIG.

1

CYLINDER

1 5JJ–11102–00

CYLINDER HEAD ASSY

1

2 3TJ–11133–10

.GUIDE, INTAKE VALVE

12

3 1WG–11133–11

.GUIDE, INTAKE VALVE

8

4 93440–07149

.CIRCLIP

12

5 93440–10153

.CIRCLIP

8

6 90340–27001

.PLUG, STRAIGHT SCREW

1

7 91808–16023

.PIN, DOWEL

12

8 90105–06384

.BOLT, WASHER BASED

28

9 95617–08625

BOLT, STUD

8

10 1AE–13582–00

PIPE

1

11 5JJ–14871–00

PIPE 1

4

12 94701–00318

PLUG, SPARK (NGK R CR9E)

4

UR

94701–00319

PLUG, SPARK (ND U27ESR–N)

4

UR

13 90201–10013

WASHER, PLATE

10

14 90176–10075

NUT, CROWN

2

15 90179–10683

NUT

3

16 90179–10693

NUT

5

17 95027–06012

BOLT, FLANGE

1

18 90430–06014

GASKET

1

19 4XV–11191–00

COVER, CYLINDER HEAD 1

1

20 4XV–11193–00

GASKET, HEAD COVER 1

1

21 90109–066F0

BOLT

6

22 4KG–1111G–00

RUBBER, MOUNT 1

6

23 4XV–11181–00

GASKET, CYLINDER HEAD 1

1

24 91317–06060

BOLT

2

25 90430–06014

GASKET

3

26 91317–06012

BOLT

3

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5JJ1

B3

FIG.

2

CRANKSHAFT. PISTON

1 4XV–11411–00

CRANKSHAFT

1

2 4XV–11549–00

SPROCKET, CAM CHAIN

1

3 3GM–11416–00

PLANE BEARING, CRANKSHAFT 1

10

UR BLUE

3GM–11416–10

PLANE BEARING, CRANKSHAFT 1

10

UR BLACK

3GM–11416–20

PLANE BEARING, CRANKSHAFT 1

10

UR BROWN

3GM–11416–A0

PLANE BEARING, CRANKSHAFT 1

10

UR WHITE

3GM–11416–B0

PLANE BEARING, CRANKSHAFT 1

10

UR PURPLE

4 4XV–11631–00

PISTON (STD)

4

5 4XV–11603–00

PISTON RING SET (STD)

4

6 4XV–11633–00

PIN, PISTON

4

7 90468–12069

CLIP

8

8 4XV–11650–00

CONNECTING ROD ASSY

4

9 4XV–11654–00

.BOLT, CONNECTING ROD

2

10 90179–08327

.NUT

2

11 3GM–11656–00

PLANE BEARING, CONNECTING ROD

8

UR BLUE

3GM–11656–10

PLANE BEARING, CONNECTING ROD

8

UR BLACK

3GM–11656–A0

PLANE BEARING, CONNECTING ROD

8

UR WHITE

3GM–11656–B0

PLANE BEARING, CONNECTING ROD

8

UR PURPLE

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5JJ1

B4

FIG.

3

VALVE

1 4XV–12111–00

VALVE, INTAKE

4

2 4XV–12112–00

VALVE, INTAKE 2

8

3 5JJ–12121–00

VALVE, EXHAUST

8

4 1HX–12116–00

SEAT, VALVE SPRING

12

5 3GM–12126–00

SEAT, VALVE SPRING 2

8

6 4XV–12113–00

SPRING, VALVE INNER

12

7 4XV–12114–00

SPRING, VALVE OUTER

8

8 1HX–12117–00

RETAINER, VALVE SPRING

12

9 1WG–12117–00

RETAINER, VALVE SPRING

8

10 1HX–12118–00

COTTER, VALVE

24

11 1WG–12118–00

COTTER, VALVE

16

12 4TV–12119–00

SEAL, VALVE STEM

12

13 4SV–12119–00

SEAL, VALVE STEM

8

14 1HX–12168–00

PAD, ADJUSTING 2 (1.20)

20

UR

1HX–12168–20

PAD, ADJUSTING 2 (1.25)

20

UR

1HX–12168–40

PAD, ADJUSTING 2 (1.30)

20

UR

1HX–12168–60

PAD, ADJUSTING 2 (1.35)

20

UR

1HX–12168–80

PAD, ADJUSTING 2 (1.40)

20

UR

1HX–12168–A0

PAD, ADJUSTING 2 (1.45)

20

UR

1HX–12168–F0

PAD, ADJUSTING 2 (1.50)

20

UR

1HX–12168–H1

PAD, ADJUSTING 2 (1.55)

20

UR

1HX–12168–K1

PAD, ADUSTING 2 (1.60)

20

UR

1HX–12168–M1

PAD, ADJUSTING 2 (1.65)

20

UR

1HX–12168–R1

PAD, ADJUSTING 2 (1.70)

20

UR

1HX–12168–U1

PAD, ADJUSTING 2 (1.75)

20

UR

1HX–12168–W1

PAD, ADJUSTING 2 (1.80)

20

UR

1HX–12168–Y1

PAD, ADJUSTING 2 (1.85)

20

UR

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5JJ1

B5

FIG.

3

VALVE

14 1HX–12169–11

PAD, ADJUSTING 2 (1.90)

20

UR

1HX–12169–31

PAD, ADJUSTING 2 (1.95)

20

UR

1HX–12169–50

PAD, ADJUSTING 2 (2.00)

20

UR

1HX–12169–70

PAD, ADJUSTING 2 (2.05)

20

UR

1HX–12169–90

PAD, ADJUSTING 2 (2.10)

20

UR

1HX–12169–E0

PAD, ADJUSTING 2 (2.15)

20

UR

1HX–12169–G0

PAD, ADJUSTING 2 (2.20)

20

UR

1HX–12169–J0

PAD, ADJUSTING 2 (2.25)

20

UR

1HX–12169–L0

PAD, ADJUSTING 2 (2.30)

20

UR

1HX–12169–N0

PAD, ADJUSTING 2 (2.35)

20

UR

1HX–12169–T0

PAD, ADJUSTING 2 (2.40)

20

UR

15 3LN–12153–20

LIFTER, VALVE

12

UR BLUE

3LN–12153–09

LIFTER, VALVE (O/S)

12

UR GREEN

16 3FV–12153–20

LIFTER, VALVE

8

UR BLUE

3FV–12153–09

LIFTER, VALVE (O/S)

8

UR GREEN

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5JJ1

B6

FIG.

4

CAMSHAFT. CHAIN

1 5JJ–12171–00

CAMSHAFT 1

1

2 4XV–12176–00

SPROCKET, CAM CHAIN

2

3 5JJ–12181–00

CAMSHAFT 2

1

4 90105–07342

BOLT, WASHER BASED

4

5 94591–49130

CHAIN

1

6 5BE–12241–00

GUIDE, STOPPER 2

1

7 4XV–12210–00

TENSIONER ASSY, CAM CHAIN

1

8 4FM–12213–00

GASKET, TENSIONER CASE

1

9 95027–06025

BOLT, FLANGE

2

10 4XV–12251–00

DAMPER, CHAIN 1

1

11 4XV–12252–00

DAMPER, CHAIN 2

1

12 93607–44190

PIN, DOWEL

1

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5JJ1

B7

FIG.

5

WATER PUMP

1 4XV–12421–00

HOUSING, WATER PUMP

1

2 93306–00106

BEARING

1

3 93102–12372

OIL SEAL

1

4 11H–12438–00

SEAL, MECHANICAL

1

5 4XV–12450–00

IMPELLER SHAFT ASSY

1

6 4XV–12439–00

O–RING

1

7 93604–10011

PIN, DOWEL

2

8 4XV–12422–00

COVER, HOUSING

1

9 91317–06025

BOLT

5

10 93603–17070

PIN, DOWEL

1

11 4XV–13310–00

ROTOR ASSY 1

1

12 93603–12007

PIN, DOWEL

2

13 4XV–13336–00

HOUSING, ROTOR

1

14 93306–00106

BEARING

1

15 91317–06035

BOLT

2

16 91317–06040

BOLT

1

17 90201–12541

WASHER, PLATE

1

18 4XV–13355–00

SPROCKET, DRIVEN

1

19 90105–06154

BOLT, WASHER BASED

1

20 91808–30031

PIN, DOWEL

1

21 95817–06045

BOLT, FLANGE

1

22 91317–06045

BOLT

1

23 93210–357A2

O–RING

1

24 4XV–12485–00

PIPE 5

1

25 93210–06667

O–RING

2

26 5JJ–12481–00

PIPE 1

1

27 93210–235A1

O–RING

1

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5JJ1

B8

FIG.

5

WATER PUMP

28 93210–27370

O–RING

1

29 90110–06226

BOLT, HEXAGON SOCKET HEAD

1

30 5JJ–12469–00

JOINT 1

1

31 93210–47675

O–RING

1

32 95027–06020

BOLT, FLANGE

2

33 5JJ–12576–00

HOSE 1

1

34 90450–38040

HOSE CLAMP ASSY

2

35 4XV–12482–00

PIPE 2

1

36 4XV–12483–00

PIPE 3

1

37 93210–18417

O–RING

2

38 91317–06016

BOLT

2

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5JJ1

B9

FIG.

6

RADIATOR. HOSE

1 4XV–12417–00

HOUSING, THERMOSTAT

1

2 4FM–12410–00

THERMOSTAT ASSY

1

3 4XV–12413–00

COVER, THERMOSTAT

1

4 95027–06025

BOLT, FLANGE

2

5 4XV–12577–00

HOSE 2

1

6 4XV–12578–00

HOSE 3

1

7 90450–32015

HOSE CLAMP ASSY

2

8 90450–28014

HOSE CLAMP ASSY

2

9 5JJ–12461–00

RADIATOR ASSY

1

10 4XV–12405–00

BLOWER ASSY

1

11 95817–06010

BOLT, FLANGE

6

12 4JH–12462–00

CAP, RADIATOR

1

13 90480–15363

GROMMET

3

14 90387–07391

COLLAR

2

15 90201–06071

WASHER, PLATE

1

16 95827–06025

BOLT, FLANGE

2

17 4XV–12579–00

HOSE 4

1

18 90450–38040

HOSE CLAMP ASSY

2

19 4XV–12484–00

PIPE 4

1

20 93210–23787

O–RING

1

21 90110–06226

BOLT, HEXAGON SOCKET HEAD

1

22 4XV–12551–00

HOSE 7

1

23 90450–38040

HOSE CLAMP ASSY

2

24 4XV–1243A–00

HOSE 1

1

25 90467–11090

CLIP

2

26 5JJ–12588–00

HOSE 5

1

27 5JJ–12589–00

HOSE 6

1

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5JJ1

B10

FIG.

6

RADIATOR. HOSE

28 90450–22017

HOSE CLAMP ASSY

4

29 90445–09074

HOSE

1

30 90467–08003

CLIP

2

31 4XV–12552–00

HOSE 8

1

32 90467–11090

CLIP

2

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5JJ1

B11

FIG.

7

OIL PUMP

1 94580–25078

CHAIN (DID25 78LE)

1

2 4XV–13327–00

COVER, PUMP GEAR

1

3 91317–06012

BOLT

1

4 4XV–13412–00

HOUSING, STRAINER

1

5 4XV–13411–00

STRAINER, OIL

1

6 91317–06020

BOLT

2

7 5JJ–1316E–00

PIPE, DELEVERY 5

1

8 93210–09165

O–RING

2

9 93210–06667

O–RING

1

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5JJ1

B12

FIG.

8

OIL CLEANER

1 5JJ–13470–00

OIL COOLER ASSY

1

2 4XV–12822–00

.BOLT, UNION

1

3 4XV–13473–00

.O–RING

1

4 4XV–13318–00

.WASHER

1

5 4XV–13475–00

.GASKET

1

6 4XV–13898–00

HOLDER

1

7 91317–06012

BOLT

1

8 90401–20145

BOLT, UNION

1

9 5GH–13440–00

ELEMENT ASSY, OIL CLEANER

1

10 4XV–13490–00

RELIEF VALVE ASSY

1

11 93210–15566

O–RING

1

12 4XV–13416–00

PIPE, OIL 1

1

13 93210–14579

O–RING

2

14 91317–06012

BOLT

2

15 4XV–13417–01

COVER, STRAINER

1

16 99530–08012

PIN, DOWEL

2

17 4XV–13414–00

GASKET, STRAINER COVER

1

18 91317–06025

BOLT

13

19 90110–06225

BOLT, HEXAGON SOCKET HEAD

2

20 90340–14132

PLUG, STRAIGHT SCREW

1

21 214–11198–01

GASKET

1

22 5JJ–13161–00

PIPE, DELIVERY 1

1

23 91317–06012

BOLT

1

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5JJ1