1H5PA-110E1

(

)

YZ85Y (5PAN) U.S.A.

YZ85Y

PARTS CATALOGUE

©2008 by Yamaha Motor Co., Ltd.

1st edition, July 2008

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation

Colour Name

Colour Code

DPBSE(*)

DEEP PURPLISH BLUE SOLID E

0583

YB

YAMAHA BLACK

0033

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

5PAN

A

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

5PAN

010

U.S.A.

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER ............................................................................1

CRANKSHAFT & PISTON ....................................................2

WATER PUMP ......................................................................3

RADIATOR & HOSE .............................................................4

INTAKE .................................................................................5

CARBURETOR .....................................................................6

EXHAUST .............................................................................8

CRANKCASE ........................................................................9

CRANKCASE COVER 1 .......................................................10

STARTER ..............................................................................11

CLUTCH ................................................................................12

TRANSMISSION ...................................................................13

SHIFT CAM & FORK .............................................................15

SHIFT SHAFT .......................................................................16

CHASSIS

FRAME ..................................................................................17

FENDER ................................................................................18

SIDE COVER ........................................................................19

REAR ARM ...........................................................................20

REAR SUSPENSION ............................................................22

STEERING ............................................................................23

FRONT FORK .......................................................................24

FUEL TANK ...........................................................................26

SEAT .....................................................................................27

FRONT WHEEL ....................................................................28

FRONT BRAKE CALIPER ....................................................29

REAR WHEEL .......................................................................30

REAR BRAKE CALIPER .......................................................32

STEERING HANDLE & CABLE ............................................33

FRONT MASTER CYLINDER ...............................................34

STAND & FOOTREST ..........................................................35

REAR MASTER CYLINDER .................................................36

GENERATOR ........................................................................37

HANDLE SWITCH & LEVER ................................................38

ELECTRICAL 1 .....................................................................39

ALTERNATE FOR CHASSIS ................................................40

OPTIONAL PARTS 1 ............................................................41

INDEX

NUMERICAL INDEX .............................................................42

1

FIG.

1

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

5PAN

REMARKS

1

5PA–11111–00

HEAD, CYLINDER 1

1

2

94702–00368

PLUG, SPARK (NGK BR10EG)

1

3

93210–56459

O-RING

1

4

93210–84724

O-RING

1

5

90116–08027

BOLT, STUD

4

6

90176–08005

NUT, CROWN

4

7

90201–080L8

WASHER, PLATE

4

8

5PA–11311–10

CYLINDER 1

1

9

4ES–11351–00

GASKET, CYLINDER

1

10

90116–08031

BOLT, STUD

2

11

90116–08028

BOLT, STUD

2

12

99590–10114

PIN, DOWEL

2

13

90179–08019

NUT

4

2

FIG.

2

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

5PAN

REMARKS

1

5PA–11400–00

CRANKSHAFT ASSY

1

2

5PA–11412–00

.CRANK 1

1

3

5PA–11422–00

.CRANK 2

1

4

4ES–11651–10

.ROD, CONNECTING

1

5

93310–420B1

.BEARING

1

6

2RA–11681–00

.PIN, CRANK 1

1

7

90209–20159

.WASHER

2

8

5PA–11631–00–A0

PISTON (STD)

1

UR RED

5PA–11631–00–B0

PISTON (STD)

1

UR ORANGE

5PA–11631–00–C0

PISTON (STD)

1

UR GREEN

5PA–11631–00–D0

PISTON (STD)

1

UR PURPLE

9

4ES–11633–00

PIN, PISTON

1

10

5PA–11611–00

RING, PISTON

1

11

93450–16115

CIRCLIP

2

12

93310–21417

BEARING

1

13

90280–03017

KEY, WOODRUFF

1

14

93306–20438

BEARING

1

15

93306–30421

BEARING

1

16

93102–28009

OIL SEAL

1

17

93102–20447

OIL SEAL

1

3

FIG.

3

WATER PUMP

REF.

NO.

PART NO.

DESCRIPTION

5PAN

REMARKS

1

5PA–12459–00

GEAR, IMPELLER SHAFT

1

2

90201–08512

.WASHER, PLATE

1

3

93440–07182

.CIRCLIP

1

4

5PA–12451–00

IMPELLER, WATER PUMP

1

5

90201–08512

WASHER, PLATE

1

6

93109–11073

OIL SEAL

1

7

93102–12106

OIL SEAL (SD 12-22-5 HS)

1

8

93306–00105

BEARING

1

9

4BA–12422–00

COVER, HOUSING

1

10

4BA–12428–00

GASKET, HOUSING COVER 2

1

11

90430–06166

GASKET

1

12

95822–06060

BOLT, FLANGE

1

13

95022–06025

BOLT, FLANGE

2

4

FIG.

4

RADIATOR & HOSE

REF.

NO.

PART NO.

DESCRIPTION

5PAN

REMARKS

1

5PA–12461–00

RADIATOR ASSY

1

2

22W–12462–00

CAP, RADIATOR

1

3

22W–12463–00

PIPE, BREATHER

1

4

90467–08002

CLIP

1

5

4ES–12481–10

PIPE 1

1

6

90450–25037

HOSE CLAMP ASSY

2

7

5PA–12482–00

PIPE 2

1

8

90450–28014

HOSE CLAMP ASSY

2

9

90119–06181

BOLT, WITH WASHER

3

10

90480–15528

GROMMET

3

11

90387–0614M

COLLAR

3

12

90464–13077

CLAMP

2

13

95822–06010

BOLT, FLANGE

1

5

FIG.

5

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

5PAN

REMARKS

1

4ES–13610–00

REED VALVE ASSY

1

2

4ES–13613–00

.REED, VALVE

2

3

4ES–13616–00

.STOPPER, REED VALVE

2

4

98502–03006

.SCREW, PAN HEAD

4

5

92902–03100

.WASHER

4

6

5PA–13565–00

JOINT, CARBURETOR

1

7

95022–06020

BOLT, FLANGE

4

8

90450–41001

HOSE CLAMP ASSY

1

9

90460–56071

CLAMP, HOSE

1

10

5PA–14453–00

JOINT, AIR CLEANER 1

1

11

5PA–14459–00

HOLDER, GUIDE

1

12

4ES–14462–00

.SEAL

1

13

90267–48138

RIVET, BLIND

5

14

90201–043H7

WASHER, PLATE

5

15

90450–99064

HOSE CLAMP ASSY

1

16

5PA–14411–10

CASE, AIR CLEANER 1

1

17

5PA–14451–00

ELEMENT, AIR CLEANER

1

18

5PA–14458–00

GUIDE

1

19

90209–06096

WASHER

1

20

90122–06010

BOLT, WING

1

21

90109–065F3

BOLT

1

22

5PA–14417–00

COVER 1

1

AP

6

FIG.

6

CARBURETOR

REF.

NO.

PART NO.

DESCRIPTION

5PAN

REMARKS

1

5PA–14101–00

CARBURETOR ASSY 1

1

2

4JT–14171–00

.PLUNGER, STARTER

1

3

5PA–14985–00

.FLOAT

1

4

5PA–14984–00

.GASKET, FLOAT CHAMBER

1

5

4MX–14115–00

.PLUG, SCREW

1

6

4MX–14561–00

.O-RING

1

7

5PA–14392–00

.VALVE, NEEDLE

1

8

4MX–14948–05

.JET, SLOW (#45)

1

STD

4MX–14948–04

.JET, SLOW (#42)

1

AP

4MX–14948–06

.JET, SLOW (#48)

1

AP

9

5PA–14916–KF

.NEEDLE (NBKF)

1

STD

5PA–14916–LE

.NEEDLE (NBLE)

1

AP

5PA–14916–LF

.NEEDLE (NBLF)

1

AP

5PA–14916–LG

.NEEDLE (NBLG)

1

AP

5PA–14916–KE

.NEEDLE (NBKE)

1

AP

5PA–14916–KG

.NEEDLE (NBKG)

1

AP

10

4MX–14919–00

.CLIP

1

11

5PA–14340–00

.VALVE ASSY

1

12

5PA–14126–00

.GASKET

1

13

5PA–14105–00

.PILOT SCREW SET

1

14

5PA–14131–00

.SPRING, THROTTLE VALVE

1

15

5PA–14159–00

.CLIP

1

16

98504–04014

.SCREW, PAN HEAD

2

17

92903–04600

.WASHER

2

18

5PA–1410E–00

.HOSE

1

19

4XL–14197–10

.PIPE

1

20

676–14548–00

.PIN, FLOAT ARM

1

7

FIG.

6

CARBURETOR

REF.

NO.

PART NO.

DESCRIPTION

5PAN

REMARKS

21

3TJ–14137–40

.CLIP

3

22

4MX–14943–85

.JET, MAIN (#138)

1

STD

4MX–14943–84

.JET, MAIN (#132)

1

AP

4MX–14943–34

.JET, MAIN (#135)

1

AP

4MX–14943–35

.JET, MAIN (#140)

1

AP

4MX–14943–86

.JET, MAIN (#142)

1

AP

4MX–14943–36

.JET, MAIN (#145)

1

AP

4MX–14943–87

.JET, MAIN (#148)

1

AP

23

5HC–14922–00

.SCREW, THROTTLE

1

24

5HC–14934–00

.SPRING, THROTTLE STOP

1

25

5PA–14194–00

.RING

1

26

98504–04012

.SCREW, PAN HEAD

2

27

92903–04600

.WASHER

2

28

5PA–14146–00

.PLATE

1

29

5PA–1496A–00

.HOLDER, NEEDEL JET

1

30

5PA–14947–00

.JET, NEEDLE

1

8

FIG.

7

EXHAUST

REF.

NO.

PART NO.

DESCRIPTION

5PAN

REMARKS

1

5PA–14610–00

EXHAUST PIPE ASSY 1

1

2

90201–33299

WASHER, PLATE

1

3

90480–18411

GROMMET

1

4

90387–105L0

COLLAR

1

5

90201–06086

WASHER, PLATE

1

6

95022–06025

BOLT, FLANGE

1

7

5PA–14642–00

SEAL, EXHAUST

2

8

90507–20052

SPRING, TENSION

2

9

565–14771–00

STAY, MUFFLER 1

1

10

90119–06217

BOLT, WITH WASHER

2

11

4ES–14753–20

SILENCER, EXHAUST

1

12

4ES–1469A–00

.FIBER

1

13

92012–06010

.BOLT, BUTTON HEAD

2

14

90201–06089

.WASHER, PLATE

2

15

90480–16561

GROMMET

1

16

90387–06168

COLLAR

1

17

95022–06025

BOLT, FLANGE

1

18

17W–14615–00

JOINT, EXHAUST 1

1

9

FIG.

8

CRANKCASE

REF.

NO.

PART NO.

DESCRIPTION

5PAN

REMARKS

1

5PA–15111–00

CRANKCASE 1

1

2

5PA–15121–10

CRANKCASE 2

1

3

99530–10014

PIN, DOWEL

2

4

98502–06040

SCREW, PAN HEAD

3

5

98502–06050

SCREW, PAN HEAD

4

6

98502–06060

SCREW, PAN HEAD

3

7

98502–06070

SCREW, PAN HEAD

1

8

353–13115–01

CONNECTOR, SUCTION PIPE

1

9

90445–08376

HOSE (L330)

1

10

5PA–15118–00

HOLDER

1

11

90105–08126

BOLT, FLANGE

1

12

90461–10136

CLAMP

1