A2

YZ450FR (5TA1) U.S.A.

YZ450F

(5TA2) EUROPE

YZ450F

(5TA3) JAPAN

YZ450FR (5TA4) CANADA,OCEANIA,S.AFRICA

2B5TA–100E1

A3

YZ450FR/YZ450F

PARTS CATALOGUE

2002 by Yamaha Motor Co., Ltd.

1st Edition, July 2002

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A4

FOREWORD

A5

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbersand

part names correctly.

YZ450FR(5TA1,5TA4)/YZ450F(5TA2,5TA3)

1. Modifications or additions which have been made after issue of the Parts

Catalogue will be announced in the Yamaha Parts News.

It is advisable that you make necessary corrections to the Parts Catalogue

according to the Yamaha Parts News.

2. Abbreviations

The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in

front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly

The numeral appearing to the right of each component part indicates the

quantity of parts for each assembly unit.

EXAMPLE

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

1M1–83309–60

.REFLECTOR

1

5. Applicable colors of graphics are represented in the “REMARKS” as shown

below.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5 .FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

for MXR

6. Applicable Serial No.

Engine Serial No.

Frame Serial No.

7. Note that the illustrations for reference in funding parts numbers, not to be

used for assembling. When assembling, pleas use the applicable service

manual.

8. The asterisk (*) before a reference number indicates modification items

after the first edition.

MODEL LABEL

A6

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross−refer the “model code −

production code No.” in the catalogue to the “model code −production code No.

“indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

a: Model Type Code

b: Production Code No.

c:

Colouring Type

xxxx – xxx

x

a

b

c

4TW1–010

A

(3) Model Label Affixing Location

(4) Model Code −Production Code Number of Model Listed in This Parts Catalog

Model

Code

Production

Code No.

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

5TA1

010

U.S.A

5TA4

030

NEWZEALAND

010

FRANCE

5TA4

030

S.AFRICA

020

BELGIUM

030

GERMANY

040

SPAIN

050

FINLAND

5TA2

050

IRELAND

060

ENGLAND

070

GREECE

080

ITALY

090

PORTUGAL

100

SWEDEN

5TA3

010

JAPAN

5TA4

010

AUSTRALIA

5TA4

020

CANADA

(5) Colouring Information

Model

Code

Colouring type

code

Colour

code

Colour Name

Abbrevi-

ation

5TA1

5TA2

A

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

5TA3

A

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

5TA4

B2

FIG.

1

CYLINDER

1 5TA−11102−00

CYLINDER HEAD ASSY

1

1

1

1

2 5TA−11133−10

.GUIDE, INTAKE VALVE

3

3

3

3

3 5TA−11134−10

.GUIDE, EXHAUST VALVE

2

2

2

2

4 93440−10153

.CIRCLIP

5

5

5

5

5 90105−06027

.BOLT, FLANGE

10 10 10 10

6 90340−12112

.PLUG, STRAIGHT SCREW

1

1

1

1

7 91808−16023

.PIN, DOWEL

4

4

4

4

8 95027−06010

BOLT, FLANGE

1

1

1

1

9 90430−06014

GASKET

1

1

1

1

10 95617−06635

BOLT, STUD

2

2

2

2

11 95617−08620

BOLT, STUD

1

1

1

1

12 95707−08500

NUT, FLANGE

1

1

1

1

13 94701−00411

PLUG, SPARK (NGK R CR8E)

1

1

1

STD

94703−00411

PLUG, SPARK (NGK R CR8E)

1

STD

94701−00410

PLUG, SPARK (NGK R CR9E)

1

1

1

AP

94703−00410

PLUG, SPARK (NGK R CR9E)

1

AP

14 5TA−11181−00

GASKET, CYLINDER HEAD 1

1

1

1

1

15 90105−104A7

BOLT, FLANGE

2

2

2

2

16 90105−106A3

BOLT, FLANGE

2

2

2

2

17 90201−10025

WASHER, PLATE

4

4

4

4

18 5TA−11191−00

COVER, CYLINDER HEAD 1

1

1

1

1

19 5BE−11167−00

PIPE, BREATHER 2

1

1

1

1

20 90109−066F0

BOLT

2

2

2

2

21 4KG−1111G−00

RUBBER, MOUNT 1

2

2

2

2

22 371−11167−01

PIPE, BREATHER 2

1

1

1

1

23 5TA−11166−00

PIPE, BREATHER 1

1

1

1

1

24 90445−112K0

HOSE (L285)

1

1

1

1

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5TA1

5TA2

5TA3

5TA4

B3

FIG.

1

CYLINDER

25 90467−11106

CLIP

2

2

2

2

26 90467−14015

CLIP

1

1

1

1

27 5TA−11193−00

GASKET, HEAD COVER 1

1

1

1

1

28 5TA−11311−00

CYLINDER 1

1

1

1

1

29 5TA−11351−00

GASKET, CYLINDER

1

1

1

1

30 90179−06500

NUT

2

2

2

2

31 93612−16254

PIN, DOWEL

2

2

2

2

32 95027−06035

BOLT, FLANGE

1

1

1

1

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5TA1

5TA2

5TA3

5TA4

B4

FIG.

2

CRANKSHAFT. PISTON

1 5TA−11400−00

CRANKSHAFT ASSY

1

1

1

1

2 5TA−11412−00

.CRANK 1

1

1

1

1

3 5TA−11422−00

.CRANK 2

1

1

1

1

4 5TA−11681−00

.PIN, CRANK 1

1

1

1

1

5 93310−63412

.BEARING

1

1

1

1

6 5TA−11651−00

.ROD, CONNECTING

1

1

1

1

7 93306−30633

BEARING

2

2

2

2

8 5TA−11536−00

GEAR, DRIVE

1

1

1

1

9 5TA−11455−00

SHAFT 1

1

1

1

1

10 5BE−11454−00

WEIGHT 1

1

1

1

1

11 5TA−11531−00

GEAR, BALANCE WEIGHT

1

1

1

1

12 90149−06250

SCREW

3

3

3

3

13 93306−20335

BEARING

1

1

1

1

14 93311−62574

BEARING

1

1

1

1

15 90170−14171

NUT

1

1

1

1

16 90215−14287

WASHER, LOCK

1

1

1

1

17 90280−03001

KEY, WOODRUFF

1

1

1

1

18 5TA−11631−00

PISTON (STD)

1

1

1

1

19 5JG−11603−00

PISTON RING SET (STD)

1

1

1

1

20 5TA−11633−00

PIN, PISTON

1

1

1

1

21 93420−18082

CIRCLIP

2

2

2

2

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5TA1

5TA2

5TA3

5TA4

B5

FIG.

3

VALVE

1 5TA−12111−00

VALVE, INTAKE

1

1

1

1

2 5TA−12112−00

VALVE, INTAKE 2

2

2

2

2

3 5TA−12121−00

VALVE, EXHAUST

2

2

2

2

4 3GM−12126−00

SEAT, VALVE SPRING 2

5

5

5

5

5 5TA−12113−00

SPRING, VALVE INNER

3

3

3

3

6 5TA−12114−00

SPRING, VALVE OUTER

2

2

2

2

7 5BE−12117−00

RETAINER, VALVE SPRING

3

3

3

3

8 4GY−12117−00

RETAINER, VALVE SPRING

2

2

2

2

9 1AA−12118−00

COTTER, VALVE

4

4

4

4

10 1WG−12118−00

COTTER, VALVE

6

6

6

6

11 33M−12119−00

SEAL, VALVE STEM

2

2

2

2

12 4SV−12119−00

SEAL, VALVE STEM

3

3

3

3

13 3LD−12168−00

PAD, ADJUSTING (1.20)

5

5

5

5

UR

3LD−12168−20

PAD, ADJUSTING (1.25)

5

5

5

5

UR

3LD−12168−40

PAD, ADJUSTING (1.30)

5

5

5

5

UR

3LD−12168−60

PAD, ADJUSTING (1.35)

5

5

5

5

UR

3LD−12168−80

PAD, ADJUSTING (1.40)

5

5

5

5

UR

3LD−12168−A0

PAD, ADJUSTING (1.45)

5

5

5

5

UR

3LD−12168−F0

PAD, ADJUSTING (1.50)

5

5

5

5

UR

3LD−12168−H1

PAD, ADJUSTING (1.55)

5

5

5

5

UR

3LD−12168−K1

PAD, ADJUSTING (1.60)

5

5

5

5

UR

3LD−12168−M1

PAD, ADJUSTING (1.65)

5

5

5

5

UR

3LD−12168−R1

PAD, ADJUSTING (1.70)

5

5

5

5

UR

3LD−12168−U1

PAD, ADJUSTING (1.75)

5

5

5

5

UR

3LD−12168−W1

PAD, ADJUSTING (1.80)

5

5

5

5

UR

3LD−12168−Y1

PAD, ADJUSTING (1.85)

5

5

5

5

UR

3LD−12169−11

PAD, ADJUSTING (1.90)

5

5

5

5

UR

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5TA1

5TA2

5TA3

5TA4

B6

FIG.

3

VALVE

13 3LD−12169−31

PAD, ADJUSTING (1.95)

5

5

5

5

UR

3LD−12169−50

PAD, ADJUSTING (2.00)

5

5

5

5

UR

3LD−12169−70

PAD, ADJUSTING (2.05)

5

5

5

5

UR

3LD−12169−90

PAD, ADJUSTING (2.10)

5

5

5

5

UR

3LD−12169−E0

PAD, ADJUSTING (2.15)

5

5

5

5

UR

3LD−12169−G0

PAD, ADJUSTING (2.20)

5

5

5

5

UR

3LD−12169−J0

PAD, ADJUSTING (2.25)

5

5

5

5

UR

3LD−12169−L0

PAD, ADJUSTING (2.30)

5

5

5

5

UR

3LD−12169−N0

PAD, ADJUSTING (2.35)

5

5

5

5

UR

3LD−12169−T0

PAD, ADJUSTING (2.40)

5

5

5

5

UR

14 3FV−12153−00

LIFTER, VALVE

5

5

5

5

UR BLACK

3FV−12153−10

LIFTER, VALVE

5

5

5

5

UR YELLOW

3FV−12153−20

LIFTER, VALVE

5

5

5

5

UR BLUE

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5TA1

5TA2

5TA3

5TA4

B7

FIG.

4

CAMSHAFT. CHAIN

1 5TA−12170−00

CAMSHAFT ASSY 1

1

1

1

1

2 5TA−12180−00

CAMSHAFT ASSY 2

1

1

1

1

3 93440−41178

CIRCLIP

2

2

2

2

4 94591−57118

CHAIN

1

1

1

1

5 5TA−12210−00

TENSIONER ASSY, CAM CHAIN

1

1

1

1

6 4FM−12213−00

GASKET, TENSIONER CASE

1

1

1

1

7 95027−06025

BOLT, FLANGE

2

2

2

2

8 5TA−12251−01

DAMPER, CHAIN 1

1

1

1

1

9 5TA−12252−00

DAMPER, CHAIN 2

1

1

1

1

10 97027−06016

BOLT

2

2

2

2

11 92907−06600

WASHER, PLATE

2

2

2

2

12 5BE−12241−00

GUIDE, STOPPER 2

1

1

1

1

13 90109−06418

BOLT

1

1

1

1

14 90430−06014

GASKET

1

1

1

1

15 90338−18064

PLUG

1

1

1

1

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5TA1

5TA2

5TA3

5TA4

B8

FIG.

5

WATER PUMP

1 5GR−12458−00

SHAFT, IMPELLER

1

1

1

1

2 5DJ−12451−00

IMPELLER, WATER PUMP

1

1

1

1

3 90201−08512

WASHER, PLATE

1

1

1

1

4 93109−11073

OIL SEAL

1

1

1

1

5 93102−12106

OIL SEAL (SD 12−22−5 HS)

1

1

1

1

6 93306−00105

BEARING (B6001)

1

1

1

1

7 5BE−12422−20

COVER, HOUSING

1

1

1

1

8 5BE−12439−00

O−RING

1

1

1

1

9 93604−10011

PIN, DOWEL

2

2

2

2

10 90430−06014

GASKET

1

1

1

1

11 95027−06030

BOLT, FLANGE

4

4

4

4

12 5BE−12564−00

PIPE, WATER

2

2

2

2

13 93210−19758

O−RING

2

2

2

2

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5TA1

5TA2

5TA3

5TA4

B9

FIG.

6

RADIATOR. HOSE

1 5TA−1240A−00

RADIATOR ASSY

1

1

1

1

2 5TA−12461−00

RADIATOR ASSY

1

1

1

1

3 5HD−12462−00

CAP, RADIATOR

1

1

1

1

4 91A20−05065

TUBE, FLEXIBLE VINYL

1

1

1

1

5 90467−09006

CLIP

1

1

1

1

6 5TA−12481−00

PIPE 1

1

1

1

1

7 95027−06012

BOLT, FLANGE

1

1

1

1

8 93210−16500

O−RING

1

1

1

1

9 5TA−12576−00

HOSE 1

1

1

1

1

10 5SG−12579−00

HOSE 4

1

1

1

1

11 5TA−12578−00

HOSE 3

1

1

1

1

12 5TA−12579−00

HOSE 4

1

1

1

1

13 5TA−12482−00

PIPE 2

1

1

1

1

14 95027−06012

BOLT, FLANGE

1

1

1

1

15 93210−16500

O−RING

1

1

1

1

16 90450−28014

HOSE CLAMP ASSY

3

3

3

3

17 90450−25037

HOSE CLAMP ASSY

3

3

3

3

18 90450−22017

HOSE CLAMP ASSY

2

2

2

2

19 90480−15528

GROMMET

6

6

6

6

20 90387−06065

COLLAR

6

6

6

6

21 95027−06025

BOLT, FLANGE

6

6

6

6

22 90201−06571

WASHER, PLATE

6

6

6

6

23 95827−06010

BOLT, FLANGE

2

2

2

2

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5TA1

5TA2

5TA3

5TA4

B10

FIG.

7

OIL PUMP

1 5TA−13300−00

OIL PUMP ASSY

1

1

1

1

2 5TA−13320−00

ROTOR ASSY 2

1

1

1

1

3 93603−16219

PIN, DOWEL

1

1

1

1

4 93440−10153

CIRCLIP

1

1

1

1

5 93210−10197

O−RING

1

1

1

1

6 99530−10114

PIN, DOWEL

1

1

1

1

7 99530−08012

PIN, DOWEL

1

1

1

1

8 91317−06025

BOLT

2

2

2

2

9 91314−06030

BOLT

1

1

1

1

10 99001−08600

CIRCLIP

1

1

1

1

11 5TA−13341−00

GEAR, OIL PUMP IDLE

1

1

1

1

12 5BE−13342−00

SHAFT, IDLE GEAR

1

1

1

1

13 99009−12400

CIRCLIP

1

1

1

1

14 90201−12166

WASHER, PLATE

1

1

1

1

15 5TA−13412−00

HOUSING, STRAINER

1

1

1

1

16 95027−06025

BOLT, FLANGE

2

2

2

2

17 5BE−13411−00

STRAINER, OIL

1

1

1

1

18 5TA−13464−00

HOSE, OIL 1

1

1

1

1

19 93210−10197

O−RING

1

1

1

1

20 99530−10114

PIN, DOWEL

1

1

1

1

21 95027−06025

BOLT, FLANGE

1

1

1

1

22 90450−22017

HOSE CLAMP ASSY

1

1

1

1

23 5TA−13465−00

HOSE, OIL 2

1

1

1

1

24 90450−22017

HOSE CLAMP ASSY

1

1

1

1

25 93210−10197

O−RING

1

1

1

1

26 99530−10114

PIN, DOWEL

1

1

1

1

27 95027−06025

BOLT, FLANGE

1

1

1

1

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5TA1

5TA2

5TA3

5TA4

B11

FIG.

8

OIL CLEANER

1 5TA−13440−00

ELEMENT ASSY, OIL CLEANER

1

1

1

1

2 5BE−13447−10

COVER, OIL ELEMENT

1

1

1

1

3 93210−47675

O−RING

1

1

1

1

4 93210−07135

O−RING

3

3

3

3

5 90109−065G2

BOLT

1

1

1

1

6 95027−06065

BOLT, FLANGE

1

1

1

1

7 95027−06020

BOLT, FLANGE

1

1

1

1

8 5TA−13161−00

PIPE, DELIVERY 1

1

1

1

1

9 90401−10159

BOLT, UNION

1

1

1

1

10 90430−10188

GASKET

2

2

2

2

11 90401−08038

BOLT, UNION

2

2

2

2

12 90430−08119

GASKET

4

4

4

4

13 5TA−13171−00

PIPE, DELIVERY 2

1

1

1

1

14 93210−07003

O−RING

1

1

1

1

15 93210−09008

O−RING

1

1

1

1

16 93210−12759

O−RING

1

1

1

1

17 95027−06012

BOLT, FLANGE

1

1

1

1

PART NO.

DESCRIPTION

REMARKS

REF.

NO.

5TA1

5TA2

5TA3

5TA4