1G2D3-100E1

2G2D3-100E1

(

)

A2

YFM80GX (2D3A) U.S.A.

YFM80GX (2D3B) CANADA

A3

YFM80GX

PARTS CATALOGUE

©2007 by Yamaha Motor Co., Ltd.

1st edition, April 2007

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

A5

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

9.

Quantity Column Information

Abbreviation

Colour Name

Colour Code

DPBSN(*)

DARK PURPLISH BLUE SOLID N

0891

PDG(*)

PASTEL DEEP GREEN

00K0

SL

SILVER

0035

YB

YAMAHA BLACK

0033

Column No.

Name Of Q’ty Column

Destination

1

USA

U.S.A.

2

CAN

CANADA

A6

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

2D3A

A

00K0

PASTEL DEEP GREEN

PDG

B

0891

DARK PURPLISH BLUE SOLID N

DPBSN

2D3B

A

00K0

PASTEL DEEP GREEN

PDG

B

0891

DARK PURPLISH BLUE SOLID N

DPBSN

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

2D3A

010

U.S.A.

2D3B

010

CANADA

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT & PISTON ....................................................B3

VALVE ...................................................................................B4

CAMSHAFT & CHAIN ...........................................................B5

OIL PUMP .............................................................................B6

INTAKE .................................................................................B7

EXHAUST .............................................................................B9

CRANKCASE ........................................................................B10

CRANKCASE COVER 1 .......................................................B11

STARTER CLUTCH ..............................................................B12

CLUTCH ................................................................................B13

TRANSMISSION ...................................................................B15

MIDDLE DRIVE GEAR ..........................................................C2

SHIFT CAM & FORK .............................................................C3

SHIFT SHAFT .......................................................................C4

CHASSIS

FRAME ..................................................................................C5

FRONT FENDER ..................................................................C6

REAR FENDER .....................................................................C8

REAR ARM ...........................................................................C9

DRIVE SHAFT .......................................................................C10

REAR SUSPENSION ............................................................C12

STEERING ............................................................................C13

FRONT SUSPENSION & WHEEL ........................................C15

FUEL TANK ...........................................................................D2

SEAT .....................................................................................D3

FRONT WHEEL ....................................................................D4

REAR WHEEL .......................................................................D6

STEERING HANDLE & CABLE ............................................D8

STAND & FOOTREST ..........................................................D10

GUARD .................................................................................D11

GENERATOR ........................................................................D12

STARTING MOTOR ..............................................................D13

HANDLE SWITCH & LEVER ................................................D14

ELECTRICAL 1 .....................................................................D15

ELECTRICAL 2 .....................................................................E3

EMBLEM & LABEL 1 .............................................................E4

EMBLEM & LABEL 2 .............................................................E5

INDEX

NUMERICAL INDEX ............................................................. M1

B2

FIG.

1

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

REMARKS

1

35T–11110–01

CYLINDER HEAD ASSY

1

1

2

22F–11134–10

.GUIDE, VALVE 2

2

2

3

22F–14651–00

.BOLT, STUD

2

2

4

93440–10109

.CIRCLIP

2

2

5

22F–11185–10

COVER, CYLINDER HEAD SIDE 1

1

1

6

93210–63556

O-RING

1

1

7

22F–11186–10

COVER, CYLINDER HEAD SIDE 2

2

2

8

93210–44704

O-RING

2

2

9

98502–06016

SCREW, PAN HEAD

2

2

10

90201–066F0

WASHER, PLATE

4

4

11

90176–06014

NUT, CROWN

4

4

12

94701–00366

PLUG, SPARK (NGK CR7HSA)

1

1

13

55X–11181–00

GASKET, CYLINDER HEAD 1

1

1

14

99530–08012

PIN, DOWEL

2

2

15

95022–06085

BOLT, FLANGE

2

2

16

22K–11311–02

CYLINDER 1

1

1

17

22F–11351–01

GASKET, CYLINDER

1

1

B3

FIG.

2

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

REMARKS

1

22K–11400–01

CRANKSHAFT ASSY

1

1

2

22K–W1141–00

.CRANK SUB ASSY 1

1

1

3

22K–11422–00

.CRANK 2

1

1

4

22F–11681–00

.PIN, CRANK 1

1

1

5

93311–32353

.BEARING

1

1

6

22K–11651–02

.ROD, CONNECTING

1

1

7

90280–03017

KEY, WOODRUFF

1

1

8

46J–13324–00

GEAR, PUMP DRIVE

1

1

9

93306–30433

BEARING

1

1

10

55X–11631–00–96

PISTON (STD)

1

1

55X–11636–00

PISTON (0.50MM O/S)

1

1

AP

55X–11638–00

PISTON (1.00MM O/S)

1

1

AP

11

22K–11633–01

PIN, PISTON

1

1

12

93450–14088

CIRCLIP

2

2

13

55X–11610–00

PISTON RING SET (STD)

1

1

55X–11610–20

PISTON RING SET (0.50MM O/S)

1

1

AP

55X–11610–40

PISTON RING SET (1.00MM O/S)

1

1

AP

B4

FIG.

3

VALVE

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

REMARKS

1

2D3–12111–00

VALVE, INTAKE

1

1

2

2D3–12121–00

VALVE, EXHAUST

1

1

3

2HX–12119–00

SEAL, VALVE STEM

2

2

4

22F–12116–00

SEAT, VALVE SPRING

2

2

5

22F–12114–00

SPRING, VALVE OUTER

2

2

6

22F–12118–01

COTTER, VALVE

4

4

7

22F–12117–02

RETAINER, VALVE SPRING

2

2

8

22F–12151–10

ARM, VALVE ROCKER

2

2

9

22F–12159–00

SCREW, VALVE ADJUSTING

2

2

10

90170–05302

NUT

2

2

11

22F–12156–00

SHAFT, ROCKER 2

2

2

B5

FIG.

4

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

REMARKS

1

55X–12170–00

CAMSHAFT ASSY 1

1

1

2

50M–12176–00

SPROCKET, CAM CHAIN (28T)

1

1

3

90201–08048

WASHER, PLATE

1

1

4

90101–08055

BOLT

1

1

5

94580–25082

CHAIN (D.I.D 25)

1

1

6

22F–12231–01

GUIDE, STOPPER 1

1

1

7

22F–12241–00

GUIDE, STOPPER 2

1

1

8

22F–12217–01

ROD, CHAIN TENSIONER

1

1

9

90334–14037

PLUG, STRAIGHT

1

1

10

90501–10710

SPRING, COMPRESSION

1

1

11

90340–18092

PLUG, STRAIGHT SCREW

1

1

12

90201–186F1

WASHER, PLATE

1

1

13

90113–06009

BOLT, SET

1

1

14

93210–06564

O-RING

1

1

15

90179–06054

NUT

1

1

16

95302–06800

NUT, CROWN

1

1

B6

FIG.

5

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

REMARKS

1

2FJ–13300–00

OIL PUMP ASSY

1

1

2

46J–13325–00

.GEAR, PUMP DRIVEN

1

1

3

99001–05600

.CIRCLIP

1

1

4

22F–13329–01

GASKET, PUMP COVER

1

1

5

90155–06001

SCREW, FLAT FILLISTER

2

2

6

90340–12097

PLUG, STRAIGHT SCREW

1

1

7

812–11198–00

GASKET

1

1

8

22F–13411–01

STRAINER, OIL

1

1

B7

FIG.

6

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

REMARKS

1

55X–13586–00

JOINT, CARBURETOR 1

1

1

2

22K–13595–00

JOINT

1

1

3

93210–25552

O-RING

2

2

4

90159–06041

SCREW, WITH WASHER

2

2

5

5TH–14101–11

CARBURETOR ASSY 1

1

1

6

22F–14184–00

.GASKET, FLOAT CHAMBER

1

1

7

12R–14191–00

.PLUG, DRAIN

1

1

8

22F–14103–00

.THROTTLE SCREW SET

1

1

9

22K–14104–00

.AIR SCREW SET

1

1

10

22F–14991–00

.CAP

1

1

11

26H–14197–00

.PIPE

1

1

12

98502–04014

.SCREW, PAN HEAD

4

4

13

92902–04100

.WASHER, SPRING

4

4

14

22F–14169–00

.CAP

1

1

15

98502–04008

.SCREW, PAN HEAD

1

1

16

92902–04100

.WASHER, SPRING

1

1

17

55X–14146–00

.PLATE

1

1

18

22K–14147–00

.O-RING

1

1

19

127–14186–00

.PIN, FLOAT

1

1

20

22F–14142–12

.JET, PILOT (#12.5)

1

1

21

18A–1414E–30

.JET, MAIN(#76.3)

1

1

22

2HX–1490J–10

.NEEDLE SET

1

1

23

802–14161–00

.NUT, CABLE ADJUSTING

1

1

24

260–14131–00

.SPRING, THROTTLE VALVE

1

1

25

2HX–14112–35

.VALVE, THROTTLE 1

1

1

26

98502–04010

.SCREW, PAN HEAD

3

3

27

92902–04100

.WASHER, SPRING

3

3

B8

FIG.

6

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

REMARKS

28

55X–14198–00

.GASKET

1

1

29

22F–14185–00

.FLOAT

1

1

30

22F–14150–00

.NEEDLE ASSY

1

1

31

4EM–14141–78

.NOZZLE, MAIN

1

1

32

55X–14937–00

.CLIP

1

1

33

55X–14196–00

PIPE

1

1

34

24W–14193–00

PIPE

1

1

35

91A20–07010

TUBE, FLEXIBLE VINYL

1

1

36

90159–06041

SCREW, WITH WASHER

2

2

37

3GB–14453–00

JOINT, AIR CLEANER 1

1

1

38

90460–43053

CLAMP, HOSE

1

1

B9

FIG.

7

EXHAUST

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

REMARKS

1

5TH–14711–00

MUFFLER 1

1

1

2

55X–14752–00

PIPE, OUTLET

1

1

3

98502–06010

SCREW, PAN HEAD

2

2

4

92902–06600

WASHER, PLATE

2

2

5

90101–06576

BOLT

1

1

6

92902–06600

WASHER, PLATE

1

1

7

3DM–14613–00

GASKET, EXHAUST PIPE

1

1

8

95702–06500

NUT, WITH WASHER

2

2

9

95812–08016

BOLT, FLANGE

2

2

10

90201–08048

WASHER, PLATE

2

2

B10

FIG.

8

CRANKCASE

REF.

NO.

PART NO.

DESCRIPTION

USA

CAN

REMARKS

1

2FJ–15100–01

CRANKCASE ASSY

1

1

2

59V–11167–00

.PIPE, BREATHER 2

1

1

3

99530–12016

.PIN, DOWEL

2

2

4

2D3–11166–00

PIPE, BREATHER 1

1

1

5

90467–13064

CLIP

1

1

6

98502–06075

SCREW, PAN HEAD

1

1

7

98502–06060

SCREW, PAN HEAD

2

2

8

98502–06045

SCREW, PAN HEAD

6

6

9

90430–06014

GASKET

2

2

10

99530–08012

PIN, DOWEL

2

2

11

90116–06042

BOLT, STUD

4

4

12

93210–06564

O-RING

2

2

13

22F–15383–01

PLATE, BEARING COVER

1

1

14

98502–06012

SCREW, PAN HEAD

2

2

15

95812–06025

BOLT, FLANGE

2

2

16

95812–06016

BOLT, FLANGE

1

1

17

90430–06166

GASKET

3

3