1H3D5-110E1

(

)

YFM35XY (3D58) U.S.A.

YFM35XY

PARTS CATALOGUE

©2008 by Yamaha Motor Co., Ltd.

1st edition, June 2008

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

9.

Quantity Column Information

Abbreviation

Colour Name

Colour Code

DPBSE(*)

DEEP PURPLISH BLUE SOLID E

0583

Column No.

Name Of Q’ty Column

Destination

1

USA

U.S.A.

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

3D58

D

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

3D58

010

U.S.A.

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER HEAD .................................................................1

CYLINDER ............................................................................3

CRANKSHAFT & PISTON ....................................................4

VALVE ...................................................................................6

CAMSHAFT & CHAIN ...........................................................7

OIL PUMP .............................................................................8

INTAKE .................................................................................9

CARBURETOR .....................................................................10

EXHAUST .............................................................................12

CRANKCASE ........................................................................14

CRANKCASE COVER 1 .......................................................15

STARTER CLUTCH ..............................................................17

CLUTCH ................................................................................18

TRANSMISSION ...................................................................20

MIDDLE DRIVE GEAR ..........................................................21

SHIFT SHAFT .......................................................................23

CHASSIS

FRAME ..................................................................................24

FRONT FENDER ..................................................................26

REAR FENDER .....................................................................27

SIDE COVER ........................................................................28

REAR ARM ...........................................................................29

DRIVE SHAFT .......................................................................30

REAR SUSPENSION ............................................................33

FRONT SUSPENSION & WHEEL ........................................34

STEERING ............................................................................35

FUEL TANK ...........................................................................36

SEAT .....................................................................................37

FRONT WHEEL ....................................................................38

FRONT BRAKE CALIPER ....................................................40

REAR WHEEL .......................................................................41

STEERING HANDLE & CABLE ............................................43

FRONT MASTER CYLINDER ...............................................44

STAND & FOOTREST ..........................................................45

GUARD .................................................................................47

GENERATOR ........................................................................48

STARTING MOTOR ..............................................................49

HEADLIGHT ..........................................................................50

TAILLIGHT ............................................................................51

HANDLE SWITCH & LEVER ................................................52

ELECTRICAL 1 ..................................................................... 53

GRAPHICS ........................................................................... 56

EMBLEM & LABEL 1 ............................................................ 57

INDEX

NUMERICAL INDEX ............................................................. 58

1

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

USA

REMARKS

1

5YT–11101–20

CYLINDER HEAD ASSY

1

2

3Y1–11133–11

.GUIDE, VALVE 1

2

3

93440–12052

.CIRCLIP

2

4

95022–06014

.BOLT, FLANGE

1

5

90430–06192

.GASKET

1

6

90116–06041

.BOLT, STUD

2

7

3Y1–11127–00

ABSORBER 3

2

8

3Y1–1111F–00

PLATE

1

9

97002–06012

BOLT

2

10

90215–06162

WASHER, LOCK

1

11

1UY–11181–01

GASKET, CYLINDER HEAD 1

1

12

99530–14016

PIN, DOWEL

2

13

90430–14240

GASKET

1

14

90105–10137

BOLT, FLANGE

2

15

90105–10136

BOLT, FLANGE

2

16

90201–10128

WASHER, PLATE

4

17

91312–08050

BOLT

2

18

4WU–11160–01

BREATHER ASSY

1

19

4KB–11165–00

PLATE, BREATHER

1

20

95022–06012

BOLT, FLANGE

2

21

3C2–E1166–00

PIPE, BREATHER 1

1

22

90467–140A4

CLIP

1

23

90464–39800

CLAMP

1

24

93211–06635

O-RING

1

25

91312–06025

BOLT

2

26

2NL–11186–12

COVER, CYLINDER HEAD SIDE 2

1

27

2NL–11187–11

COVER, CYLINDER HEAD SIDE 3

1

2

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

USA

REMARKS

28

93210–57634

O-RING

2

29

91312–06020

BOLT

5

30

94701–00333

PLUG, SPARK (NGK DR8EA)

1

3

FIG.

2

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

USA

REMARKS

1

4X7–11127–00

ABSORBER 3

2

2

5YT–11310–00

CYLINDER

1

3

93210–86509

O-RING

1

4

90387–16547

COLLAR

1

5

93210–18322

O-RING

1

6

99530–14016

PIN, DOWEL

1

7

91312–06030

BOLT

1

8

4KB–11351–00

GASKET, CYLINDER

1

4

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

USA

REMARKS

1

5UH–11400–00

CRANKSHAFT ASSY

1

2

5UH–W1141–00

.CRANK SUB ASSY 1

1

3

5UH–W1142–00

.CRANK SUB ASSY 2

1

4

30X–11681–00

.PIN, CRANK 1

1

5

93310–633P5

.BEARING

1

6

5UH–11651–00

.ROD, CONNECTING

1

7

90209–33253

.WASHER

2

8

5UH–11536–00

GEAR, DRIVE

1

9

90501–22721

SPRING, COMPRESSION

6

10

93605–10090

PIN, DOWEL

3

11

5UH–11565–00

WASHER, BEARING COVER

1

12

99009–32400

CIRCLIP

1

13

90280–05048

KEY, WOODRUFF

1

14

90201–10038

WASHER, PLATE

1

15

90101–10017

BOLT

1

16

93306–30611

BEARING

1

17

5UH–16181–00

SPACER 1

1

18

5KM–11447–00

SEAL, CRANK

2

19

5UH–11631–00–C0

PISTON (STD)

1

5UH–11636–00

PISTON (0.50MM O/S)

1

AP

5UH–11638–00

PISTON (1.00MM O/S)

1

AP

20

4GB–11610–00

PISTON RING SET (STD)

1

4GB–11610–20

PISTON RING SET (0.50MM O/S)

1

AP

4GB–11610–40

PISTON RING SET (1.00MM O/S)

1

AP

21

93450–19095

CIRCLIP

1

22

55V–11633–00

PIN, PISTON

1

23

93450–19095

CIRCLIP

1

5

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

USA

REMARKS

24

5UH–11454–01

WEIGHT 1

1

25

93306–00612

BEARING

1

26

93306–20402

BEARING

1

27

5UH–11531–00

GEAR, BALANCE WEIGHT

1

28

90282–05013

KEY, STRAIGHT

1

29

90215–16258

WASHER, LOCK

1

30

90170–16326

NUT

1

6

FIG.

4

VALVE

REF.

NO.

PART NO.

DESCRIPTION

USA

REMARKS

1

1UY–12111–01

VALVE, INTAKE

1

2

1UY–12121–01

VALVE, EXHAUST

1

3

3Y1–12116–00

SEAT, VALVE SPRING

2

4

22U–12113–00

SPRING, VALVE INNER

2

5

1UY–12114–01

SPRING, VALVE OUTER

2

6

M01–12129–00

SEAL, VALVE STEM

2

7

3Y1–12117–01

RETAINER, VALVE SPRING

2

8

1J7–12118–00

COTTER, VALVE

4

9

3GD–12151–11

ARM, VALVE ROCKER

2

10

90206–12001

WASHER, WAVE

2

11

4SH–12156–00

SHAFT, ROCKER 2

2

12

93210–09165

O-RING

2

13

31G–12159–02

SCREW, VALVE ADJUSTING

2

14

31G–12158–00

NUT, LOCK

2

7

FIG.

5

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

USA

REMARKS

1

5UH–12170–10

CAMSHAFT ASSY 1

1

2

93210–17003

.O-RING

1

3

93604–10011

PIN, DOWEL

1

4

93306–00438

BEARING

1

NIHONSEIKO

5

93306–00502

BEARING

1

6

5UH–12176–00

SPROCKET, CAM CHAIN

1

7

90101–10016

BOLT

1

8

90201–10591

WASHER, PLATE

1

9

4KB–11145–00

PLATE, BREATHER 2

1

10

94591–87110

CHAIN (92RH2005-110M)

1

11

5UH–12231–00

GUIDE, STOPPER 1

1

12

5UH–12241–00

GUIDE, STOPPER 2

1

13

31G–12210–01

TENSIONER ASSY, CAM CHAIN

1

14

31G–12222–00

.PLUG

1

15

31G–12214–00

.GASKET

1

16

3GD–12213–00

GASKET, TENSIONER CASE

1

17

95022–06025

BOLT, FLANGE

2

18

97022–06016

BOLT

2

19

92902–06600

WASHER, PLATE

2

8

FIG.

6

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

USA

REMARKS

1

5UH–13300–00

OIL PUMP ASSY

1

2

5UH–13329–00

GASKET, PUMP COVER

1

3

95022–06025

BOLT, FLANGE

3

4

5UH–13327–00

COVER, PUMP GEAR

1

5

95022–06012

BOLT, FLANGE

2

6

5UH–13411–00

STRAINER, OIL

1

7

90105–05016

BOLT, FLANGE

2

8

93505–16006

BALL

1

9

90501–101A7

SPRING, COMPRESSION

1

10

5UH–1319K–00

PLATE

1

11

5GH–13440–20

ELEMENT ASSY, OIL CLEANER

1

12

90401–20145

BOLT, UNION

1

13

1S3–13132–00

JOINT

2

14

90430–14043

GASKET

2

15

5UH–E3480–00

ELEMENT, OIL COOLER

1

16

5UH–E2405–00

BLOWER ASSY

1

17

5UH–E3464–01

HOSE, OIL 1

1

18

3D5–E3465–00

HOSE, OIL 2

1

19

93210–08561

O-RING

2

20

5UH–E3573–00

BOLT 1

3

21

5UH–E3577–00

CLIP

3

22

90480–15235

GROMMET

4

23

90387–06113

COLLAR

4

24

90209–06012

WASHER

4

25

95802–06020

BOLT, FLANGE

4

9

FIG.

7

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

USA

REMARKS

1

5UH–13586–00

JOINT, CARBURETOR 1

1

2

93210–44545

O-RING

1

3

91312–08025

BOLT

2

4

90201–08070

WASHER, PLATE

2

5

90450–47002

HOSE CLAMP ASSY

1

6

5UH–E4349–00

PIPE

1

7

24W–14193–00

PIPE

1

8

91A20–07014

TUBE, FLEXIBLE VINYL

1

9

5UH–E4411–00

CASE, AIR CLEANER 1

1

10

5UH–E4458–00

GUIDE

1

11

5UH–E4468–00

PLATE,ELEMENT FITTING

1

12

5UH–E4451–10

ELEMENT, AIR CLEANER

1

13

5UH–E4412–00

CAP, CLEANER CASE 1

1

14

5UH–E4462–00

SEAL

1

15

5UH–E4424–00

CLIP, CAP FITTING

4

16

5UH–E4769–10

PIPE, DRAIN

1

17

5UH–E4191–00

PLUG, DRAIN

1

18

5UH–E4438–00

CLIP, DRAIN CLEANER

1

19

5ND–E442F–00

PROTECTOR

1

20

5UH–E4453–00

JOINT, AIR CLEANER 1

1

21

5ND–E4437–02

DUCT

1

22

90450–58002

HOSE CLAMP ASSY

1

23

90450–58002

HOSE CLAMP ASSY

1

24

31A–14419–00

PIPE

1

25

90450–56008

HOSE CLAMP ASSY

1

26

5UH–2177C–30

PLATE, EPA OFFROAD ATV 1

1

27

90119–06246

BOLT, WITH WASHER

2