1H4D3-100E1

(

)

YFM25RY (4D3E) CANADA

YFM25RY (4D3F) EUROPE

YFM25RY (4D3G) OCEANIA

YFM250R (4D3G) JAPAN

2009/1/27

NEWS NO.

DATE

COMMENT

PE0-MC-080067

Oct.,21,2008

FIG.15 TRANSMISSION LIST CORRECTION

YFM25RY/YFM250R

PARTS CATALOGUE

©2008 by Yamaha Motor Co., Ltd.

1st edition, April 2008

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

9.

Quantity Column Information

Abbreviation

Colour Name

Colour Code

BWS1(*)

BLUISH WHITE SOLID 1

0892

DPBSE(*)

DEEP PURPLISH BLUE SOLID E

0583

HPB

BLACK (FOR ELECTRODEPOSIT)

00R4

S8

SILVER 8

0895

VRC7

VIVID RED COCKTAIL 7

0580

YB

YAMAHA BLACK

0033

Column No.

Name Of Q’ty Column

Destination

1

CAN

CANADA

2

EUR

EUROPE

3

OCE

OCEANIA

4

JPN

JAPAN

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

4D3E

A

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

B

0892

BLUISH WHITE SOLID 1

BWS1

4D3F

A

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

B

0892

BLUISH WHITE SOLID 1

BWS1

4D3G

A

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

B

0892

BLUISH WHITE SOLID 1

BWS1

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

4D3E

010

CANADA

4D3F

010

EUROPE

4D3G

010

AUSTRALIA

NEW ZEALAND

020

JAPAN

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER HEAD .................................................................1

CYLINDER ............................................................................3

CRANKSHAFT & PISTON ....................................................4

VALVE ...................................................................................6

CAMSHAFT & CHAIN ...........................................................7

OIL PUMP .............................................................................8

OIL COOLER ........................................................................9

INTAKE .................................................................................10

CARBURETOR .....................................................................11

EXHAUST .............................................................................14

CRANKCASE ........................................................................15

CRANKCASE COVER 1 .......................................................16

STARTER CLUTCH ..............................................................18

CLUTCH ................................................................................19

TRANSMISSION ...................................................................21

SHIFT CAM & FORK .............................................................22

CHASSIS

FRAME ..................................................................................23

FRONT FENDER ..................................................................25

REAR FENDER .....................................................................26

REAR ARM ...........................................................................28

REAR SUSPENSION ............................................................29

FRONT SUSPENSION & WHEEL ........................................30

STEERING ............................................................................32

FUEL TANK ...........................................................................33

SEAT .....................................................................................34

FRONT WHEEL ....................................................................35

FRONT BRAKE CALIPER ....................................................36

REAR WHEEL .......................................................................38

REAR BRAKE CALIPER .......................................................39

STEERING HANDLE & CABLE ............................................40

FRONT MASTER CYLINDER ...............................................41

STAND & FOOTREST ..........................................................42

REAR MASTER CYLINDER .................................................43

GUARD .................................................................................44

GENERATOR ........................................................................45

STARTING MOTOR ..............................................................46

HEADLIGHT ..........................................................................47

TAILLIGHT ............................................................................48

TAILLIGHT 2 .........................................................................49

HANDLE SWITCH & LEVER ................................................ 50

ELECTRICAL 1 ..................................................................... 51

ELECTRICAL 2 ..................................................................... 53

GRAPHICS ........................................................................... 54

EMBLEM & LABEL 1 ............................................................ 55

EMBLEM & LABEL 2 ............................................................ 56

EMBLEM & LABEL 3 ............................................................ 57

EMBLEM & LABEL 4 ............................................................ 58

INDEX

NUMERICAL INDEX ............................................................. 59

1

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

CAN

EUR

OCE

JPN

REMARKS

1

3C5–11102–00

CYLINDER HEAD ASSY

1

1

1

1

2

5H0–11133–11

.GUIDE, VALVE 1

2

2

2

2

3

93440–10085

.CIRCLIP

2

2

2

2

4

90153–06002

.SCREW, HEXAGON

1

1

1

1

5

90430–06014

.GASKET

1

1

1

1

6

5XT–11181–00

GASKET, CYLINDER HEAD 1

1

1

1

1

7

4D3–1112F–00

PLATE 2

1

1

1

1

8

91312–06016

BOLT

2

2

2

2

9

5XT–14815–00

GASKET

1

1

1

1

10

99530–14016

PIN, DOWEL

2

2

2

2

11

90105–08160

BOLT, FLANGE

4

4

4

4

12

90201–08609

WASHER, PLATE

4

4

4

4

13

91312–08045

BOLT

2

2

2

2

14

4D3–11190–00

COVER, CYLINDER HEAD 1

1

1

1

1

15

5XT–11165–00

.PLATE, BREATHER

1

1

1

1

16

4D3–11196–00

.GASKET, CYLINDER HEAD SIDE

1

1

1

1

17

90105–06126

.BOLT, FLANGE

2

2

2

2

18

4D3–11166–00

PIPE, BREATHER 1

1

1

1

1

19

90467–12053

CLIP

1

1

1

1

20

93211–05471

O-RING

1

1

1

1

21

95022–06020

BOLT, FLANGE

2

2

2

2

22

4D3–11186–00

COVER, CYLINDER HEAD SIDE 2

2

2

2

2

23

93210–54001

O-RING

2

2

2

2

24

5XT–1111F–00

PLATE

1

1

1

1

25

90105–06078

BOLT, FLANGE

2

2

2

2

26

94701–00345

PLUG, SPARK (NGK DR7EA)

1

1

1

WITH RESISTER

94703–00345

PLUG, SPARK (NGK DR7EA)

1

2

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

CAN

EUR

OCE

JPN

REMARKS

27

90116–08023

BOLT, STUD

2

2

2

2

3

FIG.

2

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

CAN

EUR

OCE

JPN

REMARKS

1

4D3–11311–00

CYLINDER 1

1

1

1

1

2

4D3–11351–00

GASKET, CYLINDER

1

1

1

1

3

91312–06065

BOLT

2

2

2

2

4

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

CAN

EUR

OCE

JPN

REMARKS

1

4D3–11400–00

CRANKSHAFT ASSY

1

1

1

1

2

4D3–11412–00

.CRANK 1

1

1

1

1

3

4D3–11422–00

.CRANK 2

1

1

1

1

4

1S4–11681–00

.PIN, CRANK 1

1

1

1

1

5

93310–63239

.BEARING

1

1

1

1

6

1S4–11651–00

.ROD, CONNECTING

1

1

1

1

7

90240–07105

PIN, CLEVIS

1

1

1

1

8

90501–07629

SPRING, COMPRESSION

1

1

1

1

9

93602–13177

PIN, DOWEL

1

1

1

1

10

93306–37804

BEARING

2

2

2

2

11

1S4–11631–10–A0

PISTON (STD)

1

1

1

1

12

4XV–11603–00

PISTON RING SET (STD)

1

1

1

1

13

4XV–11633–00

PIN, PISTON

1

1

1

1

14

90468–12069

CLIP

2

2

2

2

15

5BP–11549–00

SPROCKET, CAM CHAIN

1

1

1

1

16

90105–10430

BOLT, FLANGE

1

1

1

1

17

90201–102R1

WASHER, PLATE

1

1

1

1

18

90280–05048

KEY, WOODRUFF

1

1

1

1

19

1S4–11536–00

GEAR, DRIVE

1

1

1

1

20

5XT–11454–00

WEIGHT 1

1

1

1

1

21

93306–30214

BEARING

2

2

2

2

22

5XT–11478–00

COLLAR

1

1

1

1

23

1S4–11531–00

GEAR, BALANCE WEIGHT

1

1

1

1

24

5XT–11496–00

BOSS, BUFFER

1

1

1

1

25

5XT–11533–00

PLATE, ABSORBER

1

1

1

1

26

90501–22721

SPRING, COMPRESSION

6

6

6

6

27

93605–10090

PIN, DOWEL

3

3

3

3

5

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

CAN

EUR

OCE

JPN

REMARKS

28

90215–12272

WASHER, LOCK

1

1

1

1

29

90170–12370

NUT

1

1

1

1

30

90282–05013

KEY, STRAIGHT

1

1

1

1

6

FIG.

4

VALVE

REF.

NO.

PART NO.

DESCRIPTION

CAN

EUR

OCE

JPN

REMARKS

1

5H0–12111–02

VALVE, INTAKE

1

1

1

1

2

5XT–12121–00

VALVE, EXHAUST

1

1

1

1

3

4G0–12116–01

SEAT, VALVE SPRING

2

2

2

2

4

11H–12113–00

SPRING, VALVE INNER

2

2

2

2

5

11H–12114–00

SPRING, VALVE OUTER

2

2

2

2

6

5H0–12119–00

SEAL, VALVE STEM

2

2

2

2

7

4G0–12117–00

RETAINER, VALVE SPRING

2

2

2

2

8

4G0–12118–00

COTTER, VALVE

4

4

4

4

9

36X–12151–00

ARM, VALVE ROCKER

2

2

2

2

10

5H0–12156–00

SHAFT, ROCKER 2

1

1

1

1

11

5H0–12146–00

SHAFT, ROCKER

1

1

1

1

12

93210–09165

O-RING

1

1

1

1

13

5XT–12159–00

SCREW, VALVE ADJUSTING

2

2

2

2

14

90170–06128

NUT

2

2

2

2

7

FIG.

5

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

CAN

EUR

OCE

JPN

REMARKS

1

1S4–12171–00

CAMSHAFT 1

1

1

1

1

2

93306–00518

BEARING

1

1

1

1

3

93306–20204

BEARING

1

1

1

1

KOYO

4

93210–11453

O-RING

1

1

1

1

5

5XT–12176–00

SPROCKET, CAM CHAIN

1

1

1

1

6

4KB–11145–00

PLATE, BREATHER 2

1

1

1

1

7

93604–10011

PIN, DOWEL

1

1

1

1

8

90101–10016

BOLT

1

1

1

1

9

90201–10591

WASHER, PLATE

1

1

1

1

10

94582–19104

CHAIN (DID SCR-0404 SV 104LE)

1

1

1

1

11

5BP–12231–00

GUIDE, STOPPER 1

1

1

1

1

12

5XT–12241–00

GUIDE, STOPPER 2

1

1

1

1

13

5XT–12210–00

TENSIONER ASSY, CAM CHAIN

1

1

1

1

14

4FM–12213–00

GASKET, TENSIONER CASE

1

1

1

1

15

91312–06025

BOLT

2

2

2

2

16

90101–06043

BOLT

2

2

2

2

8

FIG.

6

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

CAN

EUR

OCE

JPN

REMARKS

1

4D3–13300–00

OIL PUMP ASSY

1

1

1

1

2

4D3–13326–00

GEAR, PUMP DRIVEN 2

1

1

1

1

3

99009–11400

CIRCLIP

1

1

1

1

4

4D3–13329–00

GASKET, PUMP COVER

1

1

1

1

5

90149–06093

SCREW

3

3

3

3

6

90430–06156

GASKET

1

1

1

1

7

22F–13411–01

STRAINER, OIL

1

1

1

1

8

5D3–13440–00

ELEMENT ASSY, OIL CLEANER

1

1

1

1

9

4D3–13447–00

COVER, OIL ELEMENT

1

1

1

1

10

93210–54175

O-RING

1

1

1

1

11

90109–06169

BOLT

1

1

1

1

12

93210–07135

O-RING

2

2

2

2

13

91312–06070

BOLT

1

1

1

1

14

91312–06020

BOLT

1

1

1

1

15

5XT–13161–00

PIPE, DELIVERY 1

1

1

1

1

16

90401–10061

BOLT, UNION

1

1

1

1

17

90430–10171

GASKET

2

2

2

2

18

90401–08009

BOLT, UNION

1

1

1

1

19

90430–08119

GASKET

2

2

2

2

9

FIG.

7

OIL COOLER

REF.

NO.

PART NO.

DESCRIPTION

CAN

EUR

OCE

JPN

REMARKS

1

91312–06016

BOLT

2

2

2

2

2

93210–10197

O-RING

2

2

2

2

3

4KB–13470–00

OIL COOLER ASSY

1

1

1

1

4

4D3–13464–00

HOSE, OIL 1

1

1

1

1

5

4D3–13465–00

HOSE, OIL 2

1

1

1

1

6

90480–15235

GROMMET

2

2

2

2

7

93210–12152

O-RING

2

2

2

2

8

93612–16254

PIN, DOWEL

2

2

2

2