1H1D6-110EA

(

)

XVZ13CTSY (1D6S) U49

XVZ13CTSYC (1D6T) CALIFORNIA

XVZ13CTSY/XVZ13CTSYC

PARTS CATALOGUE

©2008 by Yamaha Motor Co., Ltd.

1st edition, June 2008

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation

Colour Name

Colour Code

DBNM8(*)

DARK BLUISH GRAY METALLIC 8

0919

SMX

BLACK METALLIC X

0903

YB

YAMAHA BLACK

0033

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

1D6S

A

0919

DARK BLUISH GRAY METALLIC 8

DBNM8

1D6T

A

0919

DARK BLUISH GRAY METALLIC 8

DBNM8

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

1D6S

010

U49

1D6T

010

CALIFORNIA

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER HEAD .................................................................1

CRANKSHAFT & PISTON ....................................................4

VALVE ...................................................................................6

CAMSHAFT & CHAIN ...........................................................8

WATER PUMP ......................................................................9

RADIATOR & HOSE .............................................................11

OIL PUMP .............................................................................13

OIL CLEANER .......................................................................14

INTAKE .................................................................................16

AIR INDUCTION SYSTEM ....................................................19

CARBURETOR .....................................................................22

EXHAUST .............................................................................25

CRANKCASE ........................................................................27

CRANKCASE COVER 1 .......................................................29

STARTER CLUTCH ..............................................................31

CLUTCH ................................................................................32

TRANSMISSION ...................................................................34

MIDDLE DRIVE GEAR ..........................................................35

SHIFT CAM & FORK .............................................................37

SHIFT SHAFT .......................................................................38

CHASSIS

FRAME ..................................................................................40

FENDER ................................................................................42

SIDE COVER ........................................................................43

REAR ARM ...........................................................................45

DRIVE SHAFT .......................................................................46

REAR SUSPENSION ............................................................48

STEERING ............................................................................49

FRONT FORK .......................................................................50

FUEL TANK ...........................................................................52

SEAT .....................................................................................54

FRONT WHEEL ....................................................................56

FRONT BRAKE CALIPER ....................................................57

REAR WHEEL .......................................................................58

REAR BRAKE CALIPER .......................................................59

STEERING HANDLE & CABLE ............................................60

FRONT MASTER CYLINDER ...............................................62

FRONT MASTER CYLINDER 2 ............................................64

STAND & FOOTREST ..........................................................65

REAR MASTER CYLINDER .................................................67

COWLING 1 .......................................................................... 69

COWLING 2 .......................................................................... 71

SADDLEBAG 1 ..................................................................... 73

SADDLEBAG 2 ..................................................................... 76

GENERATOR ....................................................................... 79

STARTING MOTOR ............................................................. 80

FLASHER LIGHT .................................................................. 81

METER ................................................................................. 83

HEADLIGHT ......................................................................... 84

TAILLIGHT ............................................................................ 85

HANDLE SWITCH & LEVER ................................................ 86

ELECTRICAL 1 ..................................................................... 87

ELECTRICAL 2 ..................................................................... 89

ELECTRICAL 3 ..................................................................... 91

INDEX

NUMERICAL INDEX ............................................................. 92

1

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

1D6S

1D6T

REMARKS

1

4XY–11101–41

CYLINDER HEAD ASSY

1

1

2

26H–11133–00

.GUIDE, VALVE 1

8

8

3

93440–12117

.CIRCLIP

8

8

4

91808–16023

.PIN, DOWEL

16 16

5

90105–06153

.BOLT, FLANGE

16 16

6

90340–18101

.PLUG, STRAIGHT SCREW

3

3

7

95617–08620

.BOLT, STUD

4

4

8

26H–12469–01

JOINT 1

1

1

9

93210–16629

O-RING

1

1

10

93210–18322

O-RING

1

1

11

93210–21631

O-RING

1

1

12

90254–03008

PIN, SPRING

1

1

13

4XY–11101–51

CYLINDER HEAD ASSY

1

1

14

26H–11133–00

.GUIDE, VALVE 1

8

8

15

93440–12117

.CIRCLIP

8

8

16

91808–16023

.PIN, DOWEL

16 16

17

90105–06153

.BOLT, FLANGE

16 16

18

90340–18101

.PLUG, STRAIGHT SCREW

3

3

19

95617–08620

.BOLT, STUD

4

4

20

26H–12469–01

JOINT 1

1

1

21

93210–16629

O-RING

1

1

22

93210–18322

O-RING

1

1

23

93210–21631

O-RING

1

1

24

90254–03008

PIN, SPRING

1

1

25

94701–00241

PLUG, SPARK (NGK DPR8EA-9)

4

4

UR

94701–00242

PLUG, SPARK (ND X24EPR-U9)

4

4

UR

26

1NL–11181–02

GASKET, CYLINDER HEAD 1

2

2

2

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

1D6S

1D6T

REMARKS

27

99530–14016

PIN, DOWEL

4

4

28

90179–10026

NUT

16 16

29

90201–102G9

WASHER, PLATE

16 16

30

4NK–11191–00

COVER, CYLINDER HEAD 1

1

1

31

4NK–11191–00

COVER, CYLINDER HEAD 1

1

1

32

90109–066F0

BOLT

16 16

33

4KG–1111G–00

RUBBER, MOUNT 1

16 16

34

90338–10150

PLUG

16 16

35

4NK–11193–00

GASKET, HEAD COVER 1

2

2

36

4NK–11186–20

COVER, CYLINDER HEAD SIDE 2

1

1

37

4NK–15316–00

DAMPER 1

3

3

38

4NK–11195–00

GASKET

1

1

39

4XY–11187–20

COVER, CYLINDER HEAD SIDE 3

1

1

40

4NK–15316–00

DAMPER 1

3

3

41

4NK–11185–20

COVER, CYLINDER HEAD SIDE 1

1

1

42

4NK–15316–00

DAMPER 1

3

3

43

4NK–11195–00

GASKET

1

1

44

4XY–1111H–20

COVER, CYLINDER HEAD SIDE 4

1

1

45

4NK–15316–00

DAMPER 1

3

3

46

91314–06020

BOLT, HEXAGON SOCKET HEAD

12 12

47

4NK–1111M–00

COVER 1

2

2

48

4NK–1111N–00

COVER 2

2

2

49

4NK–1111P–00

COVER 3

2

2

50

4NK–1111R–00

COVER 4

2

2

51

92014–06014

BOLT, BUTTON HEAD

12 12

52

92014–06030

BOLT, BUTTON HEAD

4

4

53

4NK–11152–00

BRACKET, CYLINDER HEAD COVER

1

1

3

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

1D6S

1D6T

REMARKS

54

4NK–11142–00

BRACKET, CYLINDER HEAD COVER 2

1

1

55

4XY–11152–00

BRACKET, CYLINDER HEAD COVER

1

1

56

1D6–1118A–00

COVER

1

1

57

92014–06010

BOLT, BUTTON HEAD

2

2

4

FIG.

2

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

1D6S

1D6T

REMARKS

1

4XY–11400–00

CRANKSHAFT ASSY

1

1

2

1FK–11416–01

PLANE BEARING, CRANKSHAFT 1

8

8

UR BLUE

1FK–11416–11

PLANE BEARING, CRANKSHAFT 1

8

8

UR BLACK

1FK–11416–21

PLANE BEARING, CRANKSHAFT 1

8

8

UR BROWN

1FK–11416–31

PLANE BEARING, CRANKSHAFT 1

8

8

UR GREEN

1FK–11416–41

PLANE BEARING, CRANKSHAFT 1

8

8

UR YELLOW

1FK–11416–51

PLANE BEARING, CRANKSHAFT 1

8

8

UR PINK

1FK–11416–61

PLANE BEARING, CRANKSHAFT 1

8

8

UR RED

3

4XY–11631–00–A0

PISTON (STD)

4

4

4XY–11635–00

PISTON (0.25MM O/S)

4

4

AP

4XY–11636–00

PISTON (0.50MM O/S)

4

4

AP

4

1NL–11610–00

PISTON RING SET (STD)

4

4

1NL–11610–10

PISTON RING SET (0.25MM O/S)

4

4

AP

1NL–11610–20

PISTON RING SET (0.50MM O/S)

4

4

AP

5

1FK–11633–00

PIN, PISTON

4

4

6

93450–19095

CIRCLIP

8

8

7

26H–11650–00

CONNECTING ROD ASSY

4

4

8

26H–11654–00

.BOLT, CONNECTING ROD

2

2

9

90179–08327

.NUT

2

2

10

1FK–11656–00

PLANE BEARING, CONNECTING ROD

8

8

UR BLUE

1FK–11656–10

PLANE BEARING, CONNECTING ROD

8

8

UR BLACK

1FK–11656–20

PLANE BEARING, CONNECTING ROD

8

8

UR BROWN

1FK–11656–30

PLANE BEARING, CONNECTING ROD

8

8

UR GREEN

1FK–11656–40

PLANE BEARING, CONNECTING ROD

8

8

UR YELLOW

1FK–11656–50

PLANE BEARING, CONNECTING ROD

8

8

UR PINK

11

90280–05029

KEY, WOODRUFF

1

1

12

90105–12005

BOLT, FLANGE

1

1

5

FIG.

2

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

1D6S

1D6T

REMARKS

13

90201–121H0

WASHER, PLATE

1

1

14

1FK–11500–10

BALANCER ASSY

1

1

15

26H–11413–02

PLANE BEARING, BALANCE WEIGHT

4

4

UR BLUE

26H–11413–12

PLANE BEARING, BALANCE WEIGHT

4

4

UR BLACK

26H–11413–22

PLANE BEARING, BALANCE WEIGHT

4

4

UR BROWN

26H–11413–32

PLANE BEARING, BALANCE WEIGHT

4

4

UR GREEN

26H–11413–42

PLANE BEARING, BALANCE WEIGHT

4

4

UR YELLOW

26H–11413–52

PLANE BEARING, BALANCE WEIGHT

4

4

UR PINK

26H–11413–62

PLANE BEARING, BALANCE WEIGHT

4

4

UR RED

6

FIG.

3

VALVE

REF.

NO.

PART NO.

DESCRIPTION

1D6S

1D6T

REMARKS

1

26H–12111–11

VALVE, INTAKE

8

8

2

26H–12121–11

VALVE, EXHAUST

8

8

3

26H–12116–00

SEAT, VALVE SPRING

16 16

4

26H–12113–00

SPRING, VALVE INNER

16 16

5

26H–12114–00

SPRING, VALVE OUTER

16 16

6

4KM–12119–00

SEAL, VALVE STEM

16 16

7

26H–12117–00

RETAINER, VALVE SPRING

16 16

8

4G0–12118–00

COTTER, VALVE

32 32

9

26H–12153–01

LIFTER, VALVE

16 16

WHITE

26H–12153–09

LIFTER, VALVE(O/S)

16 16

AP GREEN

10

26H–12168–00

PAD, ADJUSTING (2.00)

16 16

UR

26H–12168–20

PAD, ADJUSTING (2.05)

16 16

UR

26H–12168–40

PAD, ADJUSTING (2.10)

16 16

UR

26H–12168–60

PAD, ADJUSTING (2.15)

16 16

UR

26H–12168–80

PAD, ADJUSTING (2.20)

16 16

UR

26H–12168–A0

PAD, ADJUSTING (2.25)

16 16

UR

26H–12168–F0

PAD, ADJUSTING (2.30)

16 16

UR

26H–12168–H0

PAD, ADJUSTING (2.35)

16 16

UR

26H–12168–K0

PAD, ADJUSTING (2.40)

16 16

UR

26H–12168–M0

PAD, ADJUSTING (2.45)

16 16

UR

26H–12168–R0

PAD, ADJUSTING (2.50)

16 16

UR

26H–12168–U0

PAD, ADJUSTING (2.55)

16 16

UR

26H–12168–W0

PAD, ADJUSTING (2.60)

16 16

UR

26H–12168–Y0

PAD, ADJUSTING (2.65)

16 16

UR

26H–12169–10

PAD, ADJUSTING (2.70)

16 16

UR

26H–12169–30

PAD, ADJUSTING (2.75)

16 16

UR

26H–12169–50

PAD, ADJUSTING (2.80)

16 16

UR

7

FIG.

3

VALVE

REF.

NO.

PART NO.

DESCRIPTION

1D6S

1D6T

REMARKS

10

26H–12169–70

PAD, ADJUSTING (2.85)

16 16

UR

26H–12169–90

PAD, ADJUSTING (2.90)

16 16

UR

26H–12169–E0

PAD, ADJUSTING (2.95)

16 16

UR

26H–12169–G0

PAD, ADJUSTING (3.00)

16 16

UR

26H–12169–J0

PAD, ADJUSTING (3.05)

16 16

UR

26H–12169–L0

PAD, ADJUSTING (3.10)

16 16

UR

26H–12169–N0

PAD, ADJUSTING (3.15)

16 16

UR

26H–12169–T0

PAD, ADJUSTING (3.20)

16 16

UR

8

FIG.

4

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

1D6S

1D6T

REMARKS

1

4XY–12171–00

CAMSHAFT 1

2

2

2

4XY–12181–00

CAMSHAFT 2

2

2

3

4XY–12177–00

SPROCKET, CAM CHAIN

2

2

4

4XY–12176–00

SPROCKET, CAM CHAIN

2

2

5

90105–07004

BOLT, FLANGE

8

8

6

94590–44118

CHAIN (BF05M-118L)

2

2

7

94600–02001

.JOINT, CHAIN (BF05M)

1

1

TSUBAKIMOTO

8

26H–12241–00

GUIDE, STOPPER 2

2

2

9

26H–12251–00

DAMPER, CHAIN 1

2

2

10

26H–12252–00

DAMPER, CHAIN 2

2

2

11

26H–12233–00

PLATE, GUIDE STOPPER 1

1

1

12

95817–08025

BOLT, FLANGE

1

1

13

26H–12210–03

TENSIONER ASSY, CAM CHAIN

2

2

14

3JP–12213–01

GASKET, TENSIONER CASE

2

2

15

91317–06020

BOLT

4

4

9

FIG.

5

WATER PUMP

REF.

NO.

PART NO.

DESCRIPTION

1D6S

1D6T

REMARKS

1

4NK–12420–03

WATER PUMP ASSY

1

1

2

1FK–12450–00

.IMPELLER SHAFT ASSY

1

1

3

93603–14026

.PIN, DOWEL

1

1

4

26H–12459–00

.GEAR, IMPELLER SHAFT (31T)

1

1

5

99009–10400

.CIRCLIP

2

2

6

93306–00006

.BEARING

1

1

7

93101–10090

.OIL SEAL

1

1

8

11H–12438–10

.SEAL, MECHANICAL

1

1

9

4NK–W1241–02

.COVER, HOUSING

1

1

10

93211–16591

.O-RING

1

1

11

91314–06030

.BOLT, HEXAGON SOCKET HEAD

2

2

12

90340–14132

.PLUG, STRAIGHT SCREW

1

1

13

214–11198–01

.GASKET

1

1

14

90445–05278

.HOSE (L200)

1

1

15

353–13552–01

.NOZZLE

1

1

16

4NK–12449–00

GASKET, WATER PUMP

1

1

17

91314–06025

BOLT, HEXAGON SOCKET HEAD

4

4

18

99530–10114

PIN, DOWEL

2

2

19

91314–06080

BOLT, HEXAGON SOCKET HEAD

3

3

20

4XY–12483–00

PIPE 3

1

1

21

93210–23787

O-RING

1

1

22

91314–06014

BOLT, HEXAGON SOCKET HEAD

2

2

23

4XY–12417–00

HOUSING, THERMOSTAT

1

1

24

90480–10517

GROMMET

1

1

25

4XY–1244E–00

BRACKET 1

1

1

26

1AE–12410–00

THERMOSTAT ASSY

1

1

27

4XY–12413–00

COVER, THERMOSTAT

1

1