1H5S7-110E1
(
)
XVS95Y (5S71) U49
XVS95YC (5S72) CALIFORNIA
2009-1-15
NEWS No.
DATE
COMMENT
PE0-MC-090001
Jan.,9,2009 MOD:FRAME/ELECTRICAL 2 LIST/ ILLUSTRATION CORRECTION
XVS95Y/XVS95YC
PARTS CATALOGUE
©2008 by Yamaha Motor Co., Ltd.
1st edition, October 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1.
Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2.
Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3.
The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
4.
Applicable colours of graphics are represented in the “REMARKS” as shown below.
5.
Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6.
The asterisk (*) before a reference number indicates modified items after the first edition.
PART NO.
DESCRIPTION
Q’TY
REMARKS
2F5–83310–60
FRONT FLASHER LIGHT ASSY
2
115–83311–60
.BULB (6V–18W)
1
PART NO.
DESCRIPTION
Q’TY
REMARKS
2N4–24110–00–X5
FUEL TANK COMP.
2
MXR
3J1–24240–10
.GRAPHIC, FUEL TANK
1
FOR MXR
FOREWORD
7.
Applicable Serial No.
Engine Serial No.
Frame Serial No.
8.
Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation
Colour Name
Colour Code
DRMK(*)
DEEP RED METALLIC K
0918
LGB
LOW GLOSS BLACK
0098
PBM7(*)
PURPLISH BLUE METALLIC 7
0549
MODEL LABEL
(1)
A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi-
cated on the Model Label affixed onto the product concerned.
(2)
“Model Label” Indication
(3)
Model Label Affixing Location
(4)
Colouring Information
Model Code
Colouring
Type Code
Colour
Code
Colour Name
Abbrevia-
tion
5S71
B
0918
DEEP RED METALLIC K
DRMK
C
0549
PURPLISH BLUE METALLIC 7
PBM7
5S72
B
0918
DEEP RED METALLIC K
DRMK
C
0549
PURPLISH BLUE METALLIC 7
PBM7
(5)
Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
Production
Code No.
Country
(destination)
5S71
010
U49
5S72
010
CALIFORNIA
Model
Code
Production
Code No.
Country
(destination)
CONTENTS
ENGINE
CYLINDER HEAD .................................................................1
CYLINDER ............................................................................3
CRANKSHAFT & PISTON ....................................................4
VALVE ...................................................................................5
CAMSHAFT & CHAIN ...........................................................6
OIL PUMP .............................................................................7
OIL CLEANER .......................................................................8
INTAKE 1 ..............................................................................9
INTAKE 2 ..............................................................................11
EXHAUST .............................................................................12
CRANKCASE ........................................................................14
CRANKCASE COVER 1 .......................................................15
STARTER ..............................................................................17
CLUTCH ................................................................................18
TRANSMISSION ...................................................................20
SHIFT CAM & FORK .............................................................22
SHIFT SHAFT .......................................................................23
CHASSIS
FRAME ..................................................................................24
FENDER ................................................................................26
SIDE COVER ........................................................................28
REAR ARM & SUSPENSION ...............................................30
STEERING ............................................................................32
FRONT FORK .......................................................................33
FUEL TANK ...........................................................................35
SEAT .....................................................................................37
FRONT WHEEL ....................................................................38
FRONT BRAKE CALIPER ....................................................39
REAR WHEEL .......................................................................40
REAR BRAKE CALIPER .......................................................42
STEERING HANDLE & CABLE ............................................43
FRONT MASTER CYLINDER ...............................................44
STAND & FOOTREST ..........................................................45
REAR MASTER CYLINDER .................................................48
GENERATOR ........................................................................50
STARTING MOTOR ..............................................................51
FLASHER LIGHT ..................................................................52
METER ..................................................................................54
HEADLIGHT ..........................................................................55
TAILLIGHT ............................................................................56
HANDLE SWITCH & LEVER ................................................ 58
ELECTRICAL 1 ..................................................................... 59
ELECTRICAL 2 ..................................................................... 61
INDEX
NUMERICAL INDEX ............................................................. 63
1
FIG.
1
CYLINDER HEAD
REF.
NO.
PART NO.
DESCRIPTION
5S71
5S72
REMARKS
1
5S7–11101–00
CYLINDER HEAD ASSY
1
1
2
4G0–11133–11
.GUIDE, VALVE 1
4
4
3
93440–10085
.CIRCLIP
4
4
4
95022–08012
.BOLT, FLANGE
1
1
5
90430–08119
.GASKET
1
1
6
5S7–11101–10
CYLINDER HEAD ASSY
1
1
7
4G0–11133–11
.GUIDE, VALVE 1
4
4
8
93440–10085
.CIRCLIP
4
4
9
95022–08012
.BOLT, FLANGE
1
1
10
90430–08119
.GASKET
1
1
11
95612–08625
BOLT, STUD
4
4
12
5S7–11181–00
GASKET, CYLINDER HEAD 1
2
2
13
90179–12004
NUT
8
8
14
90201–12025
WASHER, PLATE
8
8
15
91815–16017
PIN, DOWEL
4
4
16
90110–08065
BOLT, HEXAGON SOCKET HEAD
4
4
17
5S7–11186–00
COVER, CYLINDER HEAD SIDE 2
4
4
18
91312–06016
BOLT
20 20
19
5S7–11196–00
GASKET, CYLINDER HEAD SIDE
4
4
20
94701–00420
PLUG, SPARK (NGK CPR7EA)
2
2
21
5S7–1111M–00
COVER 1
1
1
22
5S7–1111N–00
COVER 2
1
1
23
90480–14027
GROMMET
4
4
24
90387–084N8
COLLAR
4
4
25
90119–08M51
BOLT, WITH WASHER
4
4
26
90149–06302
SCREW
4
4
27
5S7–1111P–00
COVER 3
1
1
2
FIG.
1
CYLINDER HEAD
REF.
NO.
PART NO.
DESCRIPTION
5S71
5S72
REMARKS
28
5S7–1111R–00
COVER 4
1
1
29
5S7–1112F–00
PLATE 2
1
1
30
5S7–1113F–00
PLATE 3
1
1
31
90480–10627
GROMMET
6
6
32
95822–08020
BOLT, FLANGE
4
4
33
5S7–1111F–00
PLATE
2
2
34
95022–06012
BOLT, FLANGE
4
4
35
5S7–11185–00
COVER, CYLINDER HEAD SIDE 1
2
2
36
5S7–11195–00
GASKET
2
2
37
90110–06274
BOLT, HEXAGON SOCKET HEAD
10 10
3
FIG.
2
CYLINDER
REF.
NO.
PART NO.
DESCRIPTION
5S71
5S72
REMARKS
1
5S7–11311–00
CYLINDER 1
1
1
2
5S7–12215–00
CAP, TENSIONER CASE
1
1
3
5S7–12214–00
GASKET
1
1
4
90110–06060
BOLT, HEXAGON SOCKET HEAD
2
2
5
5S7–11311–00
CYLINDER 1
1
1
6
5S7–12215–00
CAP, TENSIONER CASE
1
1
7
5S7–12214–00
GASKET
1
1
8
90110–06060
BOLT, HEXAGON SOCKET HEAD
2
2
9
5S7–11351–00
GASKET, CYLINDER
1
1
10
5S7–11352–00
GASKET, CYLINDER 2
1
1
11
99530–08016
PIN, DOWEL
4
4
4
FIG.
3
CRANKSHAFT & PISTON
REF.
NO.
PART NO.
DESCRIPTION
5S71
5S72
REMARKS
1
5S7–11411–00
CRANKSHAFT
1
1
2
5S7–11650–00
CONNECTING ROD ASSY
2
2
3
5YU–11654–00
.BOLT, CONNECTING ROD
2
2
4
5YU–11656–10
PLANE BEARING, CONNECTING ROD
4
4
UR BLACK
5YU–11656–20
PLANE BEARING, CONNECTING ROD
4
4
UR BROWN
5YU–11656–30
PLANE BEARING, CONNECTING ROD
4
4
UR GREEN
5
5S7–11631–01
PISTON (STD)
2
2
6
5S7–11603–00
PISTON RING SET (STD)
2
2
7
93450–22146
CIRCLIP
4
4
8
5PS–11633–00
PIN, PISTON
2
2
5
FIG.
4
VALVE
REF.
NO.
PART NO.
DESCRIPTION
5S71
5S72
REMARKS
1
5S7–12111–00
VALVE, INTAKE
4
4
2
5S7–12121–00
VALVE, EXHAUST
4
4
3
5S7–12113–00
SPRING, VALVE INNER
8
8
4
3YF–12116–00
SEAT, VALVE SPRING
8
8
5
5H0–12119–00
SEAL, VALVE STEM
8
8
6
3YF–12117–01
RETAINER, VALVE SPRING
8
8
7
4G0–12118–00
COTTER, VALVE
16 16
8
5S7–12151–00
ARM, VALVE ROCKER
2
2
9
5S7–12161–00
ARM, VALVE ROCKER 2
2
2
10
5S7–12146–00
SHAFT, ROCKER
2
2
11
5S7–12156–00
SHAFT, ROCKER 2
2
2
12
4X7–12159–00
SCREW, VALVE ADJUSTING
8
8
13
90170–08173
NUT
8
8
6
FIG.
5
CAMSHAFT & CHAIN
REF.
NO.
PART NO.
DESCRIPTION
5S71
5S72
REMARKS
1
5S7–12170–00
CAMSHAFT ASSY 1
1
1
2
5S7–12180–00
CAMSHAFT ASSY 2
1
1
3
5S7–12176–00
SPROCKET, CAM CHAIN
2
2
4
93604–12037
PIN, DOWEL
2
2
5
90101–10016
BOLT
2
2
6
90201–10591
WASHER, PLATE
2
2
7
94591–59132
CHAIN
2
2
8
5S7–12231–00
GUIDE, STOPPER 1
2
2
9
3D8–12241–00
GUIDE, STOPPER 2
2
2
10
90119–06173
BOLT, WITH WASHER
4
4
11
31G–12210–01
TENSIONER ASSY, CAM CHAIN
2
2
12
31G–12214–00
.GASKET
1
1
13
31G–12222–00
.PLUG
1
1
14
3GD–12213–00
GASKET, TENSIONER CASE
2
2
15
91314–06025
BOLT, HEXAGON SOCKET HEAD
4
4
7
FIG.
6
OIL PUMP
REF.
NO.
PART NO.
DESCRIPTION
5S71
5S72
REMARKS
1
5S7–13300–00
OIL PUMP ASSY
1
1
2
3D8–13355–00
.SPROCKET, DRIVEN
1
1
3
90105–06066
.BOLT, FLANGE
1
1
4
95812–08045
BOLT, FLANGE
3
3
5
99530–08012
PIN, DOWEL
2
2
6
94580–25062
CHAIN (DID25 62L)
1
1
7
3D8–13416–00
PIPE, OIL 1
1
1
8
93210–14003
O-RING
2
2
9
90110–06161
BOLT, HEXAGON SOCKET HEAD
2
2
10
5S7–13171–00
PIPE, DELIVERY 2
1
1
11
93210–09165
O-RING
1
1
12
93210–06564
O-RING
1
1
13
90110–06161
BOLT, HEXAGON SOCKET HEAD
1
1
14
90340–14132
PLUG, STRAIGHT SCREW
1
1
15
214–11198–01
GASKET
1
1
8
FIG.
7
OIL CLEANER
REF.
NO.
PART NO.
DESCRIPTION
5S71
5S72
REMARKS
1
3D8–13490–00
RELIEF VALVE ASSY
1
1
2
93210–10096
O-RING
1
1
3
90401–20003
BOLT, UNION
1
1
4
5GH–13440–20
ELEMENT ASSY, OIL CLEANER
1
1
9
FIG.
8
INTAKE 1
REF.
NO.
PART NO.
DESCRIPTION
5S71
5S72
REMARKS
1
5S7–13590–00
CARBURETOR JOINT ASSY
1
1
2
5S7–13761–00
.INJECTOR
2
2
3
5PS–14147–00
.O-RING
1
1
4
5S7–14349–00
.PIPE
1
1
5
5S7–14348–00
.PIPE 1
1
1
6
91312–05010
.BOLT
2
2
7
90110–06168
.BOLT, HEXAGON SOCKET HEAD
4
4
8
5S7–13926–00
.HOSE
1
1
9
68V–24387–00
.CLIP
3
3
10
5S7–13906–00
.REGULATOR, PRESSURE
1
1
11
5S7–24312–00
.PIPE 2
1
1
12
8FP–13556–00
.GASKET, MANIFOLD
2
2
13
90467–12003
CLIP
1
1
14
5S7–13586–00
JOINT, CARBURETOR 1
2
2
15
91312–06020
BOLT
4
4
16
90450–54006
HOSE CLAMP ASSY
2
2
17
5S7–13750–00
THROTTLE BODY ASSY
1
5S7–13750–10
THROTTLE BODY ASSY
1
FOR CALIFORNIA
18
8GL–85885–00
.THROTTLE SENSOR ASSY
1
1
19
4KM–24453–00
.SCREW
2
2
20
3D8–14104–00
.AIR SCREW SET
2
2
21
895–14169–00
.CAP
1
1
22
8A7–14139–00
.CLIP, PIPE
1
1
23
3D8–14467–00
SEAL
1
1
24
91312–06020
BOLT
3
3
25
5S7–13895–00
HOSE, AIR
1
1
26
90467–07093
CLIP
2
2
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