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1K3B6-110E1
(
)
XVS65A (3B6K) U49
XVS65AC (3B6L) CALIFORNIA
XVS65A/XVS65AC
PARTS CATALOGUE
©2010 by Yamaha Motor Co., Ltd.
1st edition, May 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1.
Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2.
Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3.
The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
4.
Applicable colours of graphics are represented in the “REMARKS” as shown below.
5.
Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6.
The asterisk (*) before a reference number indicates modified items after the first edition.
PART NO.
DESCRIPTION
Q’TY
REMARKS
2F5–83310–60
FRONT FLASHER LIGHT ASSY
2
115–83311–60
.BULB (6V–18W)
1
PART NO.
DESCRIPTION
Q’TY
REMARKS
2N4–24110–00–X5
FUEL TANK COMP.
2
MXR
3J1–24240–10
.GRAPHIC, FUEL TANK
1
FOR MXR
FOREWORD
7.
Applicable Serial No.
Engine Serial No.
Frame Serial No.
8.
Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation
Colour Name
Colour Code
SL
SILVER
0035
SMX(*)
BLACK METALLIC X
0903
MODEL LABEL
(1)
A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi-
cated on the Model Label affixed onto the product concerned.
(2)
“Model Label” Indication
(3)
Model Label Affixing Location
(4)
Colouring Information
Model Code
Colouring
Type Code
Colour
Code
Colour Name
Abbrevia-
tion
3B6K
A
0903
BLACK METALLIC X
SMX
3B6L
A
0903
BLACK METALLIC X
SMX
(5)
Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
Production
Code No.
Country
(destination)
3B6K
010
U49
3B6L
010
CALIFORNIA
Model
Code
Production
Code No.
Country
(destination)
CONTENTS
ENGINE
CYLINDER HEAD .................................................................1
CYLINDER ............................................................................3
CRANKSHAFT & PISTON ....................................................4
VALVE ...................................................................................5
CAMSHAFT & CHAIN ...........................................................6
OIL PUMP .............................................................................7
INTAKE .................................................................................8
CARBURETOR .....................................................................10
EXHAUST .............................................................................13
CRANKCASE ........................................................................15
CRANKCASE COVER 1 .......................................................17
STARTER CLUTCH ..............................................................19
CLUTCH ................................................................................20
TRANSMISSION ...................................................................22
MIDDLE DRIVE GEAR ..........................................................23
SHIFT CAM & FORK .............................................................24
SHIFT SHAFT .......................................................................25
CHASSIS
FRAME ..................................................................................26
FENDER ................................................................................28
SIDE COVER ........................................................................30
REAR ARM & SUSPENSION ...............................................32
DRIVE SHAFT .......................................................................33
STEERING ............................................................................35
FRONT FORK .......................................................................36
FUEL TANK ...........................................................................38
SEAT .....................................................................................41
FRONT WHEEL ....................................................................42
FRONT BRAKE CALIPER ....................................................43
REAR WHEEL .......................................................................44
STEERING HANDLE & CABLE ............................................46
FRONT MASTER CYLINDER ...............................................47
STAND & FOOTREST ..........................................................48
GENERATOR ........................................................................51
FLASHER LIGHT ..................................................................52
METER ..................................................................................54
HEADLIGHT ..........................................................................55
TAILLIGHT ............................................................................56
HANDLE SWITCH & LEVER ................................................57
ELECTRICAL 1 .....................................................................58
ELECTRICAL 2 ..................................................................... 60
INDEX
NUMERICAL INDEX ............................................................. 61
1
FIG.
1
CYLINDER HEAD
REF.
NO.
PART NO.
DESCRIPTION
3B6K
3B6L
REMARKS
1
5BN–11101–20
CYLINDER HEAD ASSY
1
1
2
4H7–11133–11
.GUIDE, VALVE 1
2
2
3
93440–12052
.CIRCLIP
2
2
4
4XP–11101–20
CYLINDER HEAD ASSY
1
1
5
4H7–11133–11
.GUIDE, VALVE 1
2
2
6
93440–12052
.CIRCLIP
2
2
7
99530–17016
PIN, DOWEL
4
4
8
4VR–11181–10
GASKET, CYLINDER HEAD 1
2
2
9
90179–10395
NUT
8
8
10
90201–10131
WASHER, PLATE
8
8
11
95707–10500
NUT, FLANGE
8
8
12
4TR–11142–00
BRACKET, CYLINDER HEAD COVER 2
1
1
13
4TR–11152–00
BRACKET, CYLINDER HEAD COVER
1
1
14
4TR–1111F–00
PLATE
1
1
15
4TR–1112F–00
PLATE 2
1
1
16
4TR–1135A–00
BRACKET
1
1
17
90176–08080
NUT, CROWN
2
2
18
90201–08609
WASHER, PLATE
2
2
19
90110–08019
BOLT, HEXAGON SOCKET HEAD
4
4
20
95617–08630
BOLT, STUD
4
4
21
4TR–11187–20
COVER, CYLINDER HEAD SIDE 3
1
1
22
4TR–11186–20
COVER, CYLINDER HEAD SIDE 2
1
1
23
22U–11165–00
PLATE, BREATHER
1
1
24
93210–89568
O-RING
1
1
25
4TR–11166–00
PIPE, BREATHER 1
1
1
26
90467–14015
CLIP
2
2
27
93211–00612
O-RING
2
2
2
FIG.
1
CYLINDER HEAD
REF.
NO.
PART NO.
DESCRIPTION
3B6K
3B6L
REMARKS
28
91314–06035
BOLT, HEXAGON SOCKET HEAD
4
4
29
22U–11186–01
COVER, CYLINDER HEAD SIDE 2
2
2
30
22U–11187–01
COVER, CYLINDER HEAD SIDE 3
2
2
31
93210–62446
O-RING
4
4
32
97027–06016
BOLT, HEXAGON
6
6
33
92907–06600
WASHER, PLATE
6
6
34
97024–06016
BOLT
2
2
35
92904–06600
WASHER
2
2
36
90401–16166
BOLT, UNION
4
4
37
90430–17168
GASKET
4
4
38
22U–1111F–01
PLATE
2
2
39
90215–08229
WASHER, LOCK
2
2
40
90109–08782
BOLT
2
2
41
90109–08781
BOLT
2
2
42
94701–00262
PLUG, SPARK (NGK DPR7EA)
2
2
43
90480–13018
GROMMET
2
2
3
FIG.
2
CYLINDER
REF.
NO.
PART NO.
DESCRIPTION
3B6K
3B6L
REMARKS
1
4VR–11310–20
CYLINDER
1
1
2
4VR–11320–20
CYLINDER 2
1
1
3
93210–84724
O-RING
2
2
4
91317–06085
BOLT
1
1
5
90110–06011
BOLT, HEXAGON SOCKET HEAD
1
1
6
4VR–11351–01
GASKET, CYLINDER
2
2
7
4VR–11191–00
COVER, CYLINDER HEAD 1
1
1
8
4VR–11192–00
COVER, CYLINDER HEAD 2
1
1
9
4VR–11190–10
COVER, CYLINDER HEAD 1
1
1
10
4VR–1111N–00
COVER 2
1
1
11
90480–13018
GROMMET
6
6
12
90119–06170
BOLT, WITH WASHER
6
6
13
90387–06043
COLLAR
6
6
14
90149–06302
SCREW
8
8
4
FIG.
3
CRANKSHAFT & PISTON
REF.
NO.
PART NO.
DESCRIPTION
3B6K
3B6L
REMARKS
1
4VR–11411–00
CRANKSHAFT
1
1
2
4VR–11631–01–A0
PISTON (STD)
2
2
4VR–11636–00
PISTON (0.50MM O/S)
2
2
AP
4VR–11638–00
PISTON (1.00MM O/S)
2
2
AP
3
4VR–11603–00
PISTON RING SET (STD)
2
2
4VR–11605–00
PISTON RING SET (0.50MM O/S)
2
2
AP
4VR–11607–00
PISTON RING SET (1.00MM O/S)
2
2
AP
4
3LD–11633–00
PIN, PISTON
2
2
5
93450–22027
CIRCLIP
4
4
6
4VR–11650–00
CONNECTING ROD ASSY
2
2
7
22U–11654–00
.BOLT, CONNECTING ROD
2
2
8
90179–08327
.NUT
2
2
9
3LD–11656–00
PLANE BEARING, CONNECTING ROD
4
4
UR BLUE
3LD–11656–10
PLANE BEARING, CONNECTING ROD
4
4
UR BLACK
3LD–11656–20
PLANE BEARING, CONNECTING ROD
4
4
UR BROWN
3LD–11656–30
PLANE BEARING, CONNECTING ROD
4
4
UR GREEN
10
90280–05048
KEY, WOODRUFF
1
1
5
FIG.
4
VALVE
REF.
NO.
PART NO.
DESCRIPTION
3B6K
3B6L
REMARKS
1
4VR–12111–01
VALVE, INTAKE
2
2
2
4VR–12121–01
VALVE, EXHAUST
2
2
3
3Y1–12116–00
SEAT, VALVE SPRING
4
4
4
3Y1–12114–01
SPRING, VALVE OUTER
4
4
5
1J7–12119–01
SEAL, VALVE STEM
4
4
6
3Y1–12117–01
RETAINER, VALVE SPRING
4
4
7
1J7–12118–00
COTTER, VALVE
8
8
8
22U–12151–00
ARM, VALVE ROCKER
4
4
9
22U–12156–02
SHAFT, ROCKER 2
4
4
10
22U–12159–00
SCREW, VALVE ADJUSTING
4
4
11
90170–06128
NUT
4
4
6
FIG.
5
CAMSHAFT & CHAIN
REF.
NO.
PART NO.
DESCRIPTION
3B6K
3B6L
REMARKS
1
4VR–12171–00
CAMSHAFT 1
1
1
2
4VR–12181–00
CAMSHAFT 2
1
1
3
22U–11145–00
PLATE, BREATHER 2
1
1
4
90201–10591
WASHER, PLATE
2
2
5
90101–10303
BOLT
2
2
6
93605–10108
PIN, DOWEL
2
2
7
90380–28131
BUSH, SOLID
2
2
8
94591–41118
CHAIN
2
2
9
22U–12176–01
SPROCKET, CAM CHAIN
2
2
10
11H–12210–02
TENSIONER ASSY, CAM CHAIN
2
2
11
3BT–12213–00
GASKET, TENSIONER CASE
2
2
12
91314–06025
BOLT, HEXAGON SOCKET HEAD
4
4
13
4VR–12231–00
GUIDE, STOPPER 1
2
2
14
22U–12241–00
GUIDE, STOPPER 2
2
2
15
97027–06016
BOLT, HEXAGON
4
4
16
92907–06600
WASHER, PLATE
4
4
7
FIG.
6
OIL PUMP
REF.
NO.
PART NO.
DESCRIPTION
3B6K
3B6L
REMARKS
1
4VR–13300–00
OIL PUMP ASSY
1
1
2
93210–10096
O-RING
1
1
3
91317–06030
BOLT
3
3
4
4VR–13325–01
GEAR, PUMP DRIVEN (39T)
1
1
5
99009–11400
CIRCLIP
1
1
6
22U–13324–00
GEAR, DRIVE (24T)
1
1
7
4TR–13410–00
STRAINER HOUSING ASSY
1
1
8
4VR–13417–01
COVER, STRAINER
1
1
9
22U–13415–00
SEAL, OIL STRAINER
1
1
10
93210–15151
O-RING
2
2
11
91314–06025
BOLT, HEXAGON SOCKET HEAD
1
1
12
91314–06020
BOLT, HEXAGON SOCKET HEAD
2
2
8
FIG.
7
INTAKE
REF.
NO.
PART NO.
DESCRIPTION
3B6K
3B6L
REMARKS
1
4TR–13586–01
JOINT, CARBURETOR 1
1
1
2
4TR–13596–01
JOINT, CARBURETOR 2
1
1
3
16G–13569–00
PLUG, BLIND
1
1
4
90467–10039
CLIP
1
1
5
93210–36769
O-RING
2
2
6
91317–06020
BOLT
4
4
7
4TR–13474–01
BAND
2
2
8
4TR–14411–00
CASE, AIR CLEANER 1
1
1
9
4TR–14417–01
COVER 1
1
1
10
97707–50125
SCREW, TAPPING
4
4
11
4TR–14437–00
DUCT
1
1
12
4TR–14451–00
ELEMENT, AIR CLEANER
1
1
13
4TR–14463–00
JOINT, AIR CLEANER 2
1
1
14
4TR–14456–00
BAND
1
1
15
4TR–14421–00
CASE, AIR CLEANER 2
1
1
16
92014–05016
BOLT, BUTTON HEAD
3
3
17
4TR–14452–00
SEAL
2
2
18
4TR–1440G–00
JOINT, AIR FILTER 2
1
1
19
90445–11587
HOSE (L100)
1
1
20
90467–11106
CLIP
2
2
21
90338–08174
PLUG
1
1
22
4TR–14413–00
STAY
1
1
23
4VR–14431–01
SILENCER, INTAKE 1
1
1
24
4TR–14453–00
JOINT, AIR CLEANER 1
2
2
25
90460–53200
CLAMP, HOSE
2
2
26
4TR–1440F–00
JOINT, AIR FILTER 1
1
1
27
4TR–13575–00
BAND
1
1
9
FIG.
7
INTAKE
REF.
NO.
PART NO.
DESCRIPTION
3B6K
3B6L
REMARKS
28
4VR–13594–00
COVER, MANIFOLD 2
1
1
29
97707–40106
SCREW, TAPPING
7
7
30
4TR–14455–00
BAND
1
1
31
4TR–14499–00
STAY 2
1
1
32
90480–13398
GROMMET
1
1
33
91317–06016
BOLT
2
2
34
91317–06020
BOLT
2
2
35
92907–06600
WASHER, PLATE
2
2
36
4TR–12682–01
PROTECTOR, HEAT
1
1
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