1D5SC-100E1

2D5SC-100E1

(

)

A2

XVS650AT (5SCN) U49

XVS650ATC (5SCP) CALIFORNIA

XVS650AT (5SCR) CANADA

2006-03-09

NEWS No.

DATE

COMMENT

PE0-MC-050148

Sep.,19,2005 FIG.19FENDER&FIG.26 SEAT LIST& ILLUSTRATION REVISION

2007/03/14

NEWS No.

DATE

COMMENT

PE0-MC-050148

Sep., 19, 2005 FIG.19: FENDER & FIG.26: SEAT LIST&ILLUSTRATION REVISION

PE0-MC-060080

Sep., 11, 2006 FIG.22: DRIVE SHAFT LIST&ILLUSTRATION CORRECTIONS

A3

XVS650AT/XVS650ATC

PARTS CATALOGUE

©2004 by Yamaha Motor Co., Ltd.

1st edition, June 2004

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

A5

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation

Colour Name

Colour Code

DBNM8(*)

DARK BLUISH GRAY METALLIC 8

0919

DRMK(*)

DEEP RED METALLIC K

0918

S3

SILVER 3

0791

SL

SILVER

0035

SMX(*)

BLACK METALLIC X

0903

A6

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

5SCN

A

0903

BLACK METALLIC X

SMX

B

0918

DEEP RED METALLIC K

DRMK

C

0919

DARK BLUISH GRAY METALLIC 8

DBNM8

5SCP

A

0903

BLACK METALLIC X

SMX

B

0918

DEEP RED METALLIC K

DRMK

C

0919

DARK BLUISH GRAY METALLIC 8

DBNM8

5SCR

A

0903

BLACK METALLIC X

SMX

B

0918

DEEP RED METALLIC K

DRMK

C

0919

DARK BLUISH GRAY METALLIC 8

DBNM8

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

5SCN

010

U49

5SCP

010

CALIFORNIA

5SCR

010

CANADA

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER HEAD .................................................................B2

CYLINDER ............................................................................B4

CRANKSHAFT & PISTON ....................................................B5

VALVE ...................................................................................B6

CAMSHAFT & CHAIN ...........................................................B7

OIL PUMP .............................................................................B8

INTAKE .................................................................................B9

CARBURETOR .....................................................................B11

EXHAUST .............................................................................B14

CRANKCASE ........................................................................C3

CRANKCASE COVER 1 .......................................................C5

STARTER CLUTCH ..............................................................C7

CLUTCH ................................................................................C8

TRANSMISSION ...................................................................C10

MIDDLE DRIVE GEAR ..........................................................C11

SHIFT CAM & FORK .............................................................C12

SHIFT SHAFT .......................................................................C13

CHASSIS

FRAME ..................................................................................C14

FENDER ................................................................................D2

SIDE COVER ........................................................................D5

REAR ARM & SUSPENSION ...............................................D7

DRIVE SHAFT .......................................................................D8

STEERING ............................................................................D10

FRONT FORK .......................................................................D11

FUEL TANK ...........................................................................D13

SEAT .....................................................................................E2

FRONT WHEEL ....................................................................E3

FRONT BRAKE CALIPER ....................................................E4

REAR WHEEL .......................................................................E5

STEERING HANDLE & CABLE ............................................E7

FRONT MASTER CYLINDER ...............................................E8

STAND & FOOTREST ..........................................................E9

GENERATOR ........................................................................E12

FLASHER LIGHT ..................................................................E13

METER ..................................................................................E15

HEADLIGHT ..........................................................................F2

TAILLIGHT ............................................................................F3

HANDLE SWITCH & LEVER ................................................F4

ELECTRICAL 1 .....................................................................F5

ELECTRICAL 2 ..................................................................... F7

INDEX

NUMERICAL INDEX ............................................................. M1

B2

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

5SCN

5SCP

5SCR

REMARKS

1

5BN–11101–20

CYLINDER HEAD ASSY

1

1

1

2

4H7–11133–11

.GUIDE, VALVE 1

2

2

2

3

93440–12052

.CIRCLIP

2

2

2

4

4XP–11101–20

CYLINDER HEAD ASSY

1

1

1

5

4H7–11133–11

.GUIDE, VALVE 1

2

2

2

6

93440–12052

.CIRCLIP

2

2

2

7

99530–17016

PIN, DOWEL

4

4

4

8

4VR–11181–10

GASKET, CYLINDER HEAD 1

2

2

2

9

90179–10395

NUT

8

8

8

10

90201–10131

WASHER, PLATE

8

8

8

11

95707–10500

NUT, FLANGE

8

8

8

12

4TR–11142–00

BRACKET, CYLINDER HEAD COVER 2

1

1

1

13

4TR–11152–00

BRACKET, CYLINDER HEAD COVER

1

1

1

14

4TR–1111F–00

PLATE

1

1

1

15

4TR–1112F–00

PLATE 2

1

1

1

16

4TR–1135A–00

BRACKET

1

1

1

17

90176–08080

NUT, CROWN

2

2

2

18

90201–08609

WASHER, PLATE

2

2

2

19

90110–08019

BOLT, HEXAGON SOCKET HEAD

4

4

4

20

95617–08630

BOLT, STUD

4

4

4

21

4TR–11187–20

COVER, CYLINDER HEAD SIDE 3

1

1

1

22

4TR–11186–20

COVER, CYLINDER HEAD SIDE 2

1

1

1

23

22U–11165–00

PLATE, BREATHER

1

1

1

24

93210–89568

O-RING

1

1

1

25

4TR–11166–00

PIPE, BREATHER 1

1

1

1

26

90467–14015

CLIP

2

2

2

27

93211–00612

O-RING

2

2

2

B3

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

5SCN

5SCP

5SCR

REMARKS

28

91314–06035

BOLT

4

4

4

29

22U–11186–00

COVER, CYLINDER HEAD SIDE 2

2

2

2

30

22U–11187–00

COVER, CYLINDER HEAD SIDE 3

2

2

2

31

93210–62446

O-RING

4

4

4

32

97027–06016

BOLT

6

6

6

33

92907–06600

WASHER, PLATE

6

6

6

34

97024–06016

BOLT

2

2

2

35

92904–06600

WASHER

2

2

2

36

90401–16166

BOLT, UNION

4

4

4

37

90430–17168

GASKET

4

4

4

38

22U–1111F–01

PLATE

2

2

2

39

90215–08229

WASHER, LOCK

2

2

2

40

90109–08782

BOLT

2

2

2

41

90109–08781

BOLT

2

2

2

42

94701–00262

PLUG, SPARK (NGK DPR7EA)

2

2

2

43

90480–13018

GROMMET

2

2

2

B4

FIG.

2

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

5SCN

5SCP

5SCR

REMARKS

1

4VR–11310–20

CYLINDER

1

1

1

2

4VR–11320–20

CYLINDER 2

1

1

1

3

93210–84724

O-RING

2

2

2

4

91317–06085

BOLT

1

1

1

5

90110–06011

BOLT, HEXAGON SOCKET HEAD

1

1

1

6

4VR–11351–00

GASKET, CYLINDER

2

2

2

7

4VR–11191–00

COVER, CYLINDER HEAD 1

1

1

1

8

4VR–11192–00

COVER, CYLINDER HEAD 2

1

1

1

9

4VR–11190–00

COVER, CYLINDER HEAD 1

1

1

4VR–11190–10

COVER, CYLINDER HEAD 1

1

10

4VR–1111N–00

COVER 2

1

1

1

11

90480–13018

GROMMET

6

6

6

12

90119–06170

BOLT, WITH WASHER

6

6

6

13

90387–06043

COLLAR

6

6

6

14

90149–06302

SCREW

8

8

8

B5

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

5SCN

5SCP

5SCR

REMARKS

1

4VR–11411–00

CRANKSHAFT

1

1

1

2

4VR–11631–01–A0

PISTON (STD)

2

2

2

4VR–11636–00

PISTON (0.50MM O/S)

2

2

2

AP

4VR–11638–00

PISTON (1.00MM O/S)

2

2

2

AP

3

4VR–11603–00

PISTON RING SET (STD)

2

2

2

4VR–11605–00

PISTON RING SET (0.50MM O/S)

2

2

2

AP

4VR–11607–00

PISTON RING SET (1.00MM O/S)

2

2

2

AP

4

3LD–11633–00

PIN, PISTON

2

2

2

5

93450–22027

CIRCLIP

4

4

4

6

4VR–11650–00

CONNECTING ROD ASSY

2

2

2

7

22U–11654–00

.BOLT, CONNECTING ROD

2

2

2

8

90179–08327

.NUT

2

2

2

9

3LD–11656–00

PLANE BEARING, CONNECTING ROD

4

4

4

UR BLUE

3LD–11656–10

PLANE BEARING, CONNECTING ROD

4

4

4

UR BLACK

3LD–11656–20

PLANE BEARING, CONNECTING ROD

4

4

4

UR BROWN

3LD–11656–30

PLANE BEARING, CONNECTING ROD

4

4

4

UR GREEN

10

90280–05048

KEY, WOODRUFF

1

1

1

B6

FIG.

4

VALVE

REF.

NO.

PART NO.

DESCRIPTION

5SCN

5SCP

5SCR

REMARKS

1

4VR–12111–01

VALVE, INTAKE

2

2

2

2

4VR–12121–01

VALVE, EXHAUST

2

2

2

3

3Y1–12116–00

SEAT, VALVE SPRING

4

4

4

4

3Y1–12114–01

SPRING, VALVE OUTER

4

4

4

5

1J7–12119–01

SEAL, VALVE STEM

4

4

4

6

3Y1–12117–01

RETAINER, VALVE SPRING

4

4

4

7

1J7–12118–00

COTTER, VALVE

8

8

8

8

22U–12151–00

ARM, VALVE ROCKER

4

4

4

9

22U–12156–01

SHAFT, ROCKER 2

4

4

4

10

22U–12159–00

SCREW, VALVE ADJUSTING

4

4

4

11

90170–06128

NUT

4

4

4

B7

FIG.

5

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

5SCN

5SCP

5SCR

REMARKS

1

4VR–12171–00

CAMSHAFT 1

1

1

1

2

4VR–12181–00

CAMSHAFT 2

1

1

1

3

22U–11145–00

PLATE, BREATHER 2

1

1

1

4

90201–10591

WASHER, PLATE

2

2

2

5

90101–10303

BOLT

2

2

2

6

93605–10108

PIN, DOWEL

2

2

2

7

90380–28131

BUSH, SOLID

2

2

2

8

94591–41118

CHAIN

2

2

2

9

22U–12176–01

SPROCKET, CAM CHAIN

2

2

2

10

11H–12210–02

TENSIONER ASSY, CAM CHAIN

2

2

2

11

3BT–12213–00

GASKET, TENSIONER CASE

2

2

2

12

91314–06025

BOLT

4

4

4

13

4VR–12231–00

GUIDE, STOPPER 1

2

2

2

14

22U–12241–00

GUIDE, STOPPER 2

2

2

2

15

97027–06016

BOLT

4

4

4

16

92907–06600

WASHER, PLATE

4

4

4

B8

FIG.

6

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

5SCN

5SCP

5SCR

REMARKS

1

4VR–13300–00

OIL PUMP ASSY

1

1

1

2

93210–10096

O-RING

1

1

1

3

91317–06030

BOLT

3

3

3

4

4VR–13325–00

GEAR, PUMP DRIVEN (39T)

1

1

1

5

99009–11400

CIRCLIP

1

1

1

6

22U–13324–00

GEAR, DRIVE (24T)

1

1

1

7

4TR–13410–00

STRAINER HOUSING ASSY

1

1

1

8

4VR–13417–00

COVER, STRAINER

1

1

1

9

22U–13415–00

SEAL, OIL STRAINER

1

1

1

10

93210–15151

O-RING

2

2

2

11

91314–06025

BOLT

1

1

1

12

91314–06020

BOLT

2

2

2

B9

FIG.

7

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

5SCN

5SCP

5SCR

REMARKS

1

4TR–13586–01

JOINT, CARBURETOR 1

1

1

1

2

4TR–13596–01

JOINT, CARBURETOR 2

1

1

1

3

16G–13569–00

PLUG, BLIND

1

1

1

4

90467–10039

CLIP

1

1

1

5

93210–36769

O-RING

2

2

2

6

91317–06020

BOLT

4

4

4

7

4TR–13474–01

BAND

2

2

2

8

4TR–14411–00

CASE, AIR CLEANER 1

1

1

1

9

4TR–14417–01

COVER 1

1

1

1

10

97707–50125

SCREW, TAPPING

4

4

4

11

4TR–14437–00

DUCT

1

1

1

12

4TR–14451–00

ELEMENT, AIR CLEANER

1

1

1

13

4TR–14463–00

JOINT, AIR CLEANER 2

1

1

1

14

4TR–14456–00

BAND

1

1

1

15

4TR–14421–00

CASE, AIR CLEANER 2

1

1

1

16

92014–05016

BOLT, BUTTON HEAD

3

3

3

17

4TR–14452–00

SEAL

2

2

2

18

4TR–1440G–00

JOINT, AIR FILTER 2

1

1

1

19

90445–11587

HOSE (L100)

1

1

1

20

90467–11106

CLIP

2

2

2

21

90338–08174

PLUG

1

1

1

22

4TR–14413–00

STAY

1

1

1

23

4VR–14431–01

SILENCER, INTAKE 1

1

1

1

24

4TR–14453–00

JOINT, AIR CLEANER 1

2

2

2

25

90460–53200

CLAMP, HOSE

2

2

2

26

4TR–1440F–00

JOINT, AIR FILTER 1

1

1

1

27

4TR–13575–00

BAND

1

1

1

B10

FIG.

7

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

5SCN

5SCP

5SCR

REMARKS

28

4VR–13594–00

COVER, MANIFOLD 2

1

1

1

29

97707–40106

SCREW, TAPPING

7

7

7

30

4TR–14455–00

BAND

1

1

1

31

4TR–14499–00

STAY 2

1

1

1

32

90480–13398

GROMMET

1

1

1

33

91317–06016

BOLT

2

2

2

34

91317–06020

BOLT

2

2

2

35

92907–06600

WASHER, PLATE

2

2

2

36

4TR–12682–01

PROTECTOR, HEAT

1

1

1