1H23S-110E1

(

)

XVS11AWY (23S6) U49

XVS11AWYC (23S7) CALIFORNIA

XVS11AWY/AWYC

PARTS CATALOGUE

©2008 by Yamaha Motor Co., Ltd.

1st edition, May 2008

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation

Colour Name

Colour Code

DBNM8(*)

DARK BLUISH GRAY METALLIC 8

0919

DRMK(*)

DEEP RED METALLIC K

0918

LGB

LOW GLOSS BLACK

0098

TGM

TITANIC GRAY METALLIC

00MA

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

23S6

A

0919

DARK BLUISH GRAY METALLIC 8

DBNM8

B

0918

DEEP RED METALLIC K

DRMK

23S7

A

0919

DARK BLUISH GRAY METALLIC 8

DBNM8

B

0918

DEEP RED METALLIC K

DRMK

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

23S6

010

U49

23S7

010

CALIFORNIA

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER HEAD .................................................................1

CYLINDER ............................................................................3

CRANKSHAFT & PISTON ....................................................4

VALVE ...................................................................................5

CAMSHAFT & CHAIN ...........................................................6

OIL PUMP .............................................................................7

OIL CLEANER .......................................................................8

INTAKE .................................................................................9

CARBURETOR .....................................................................12

EXHAUST .............................................................................16

CRANKCASE ........................................................................18

CRANKCASE COVER 1 .......................................................19

STARTER ..............................................................................21

CLUTCH ................................................................................22

TRANSMISSION ...................................................................24

MIDDLE DRIVE GEAR ..........................................................25

SHIFT CAM & FORK .............................................................27

SHIFT SHAFT .......................................................................28

CHASSIS

FRAME ..................................................................................29

FENDER ................................................................................31

SIDE COVER ........................................................................33

REAR ARM & SUSPENSION ...............................................35

DRIVE SHAFT .......................................................................37

STEERING ............................................................................39

FRONT FORK .......................................................................40

FUEL TANK ...........................................................................42

SEAT .....................................................................................45

FRONT WHEEL FOR CAST WHEEL ...................................46

FRONT BRAKE CALIPER ....................................................47

REAR WHEEL FOR CAST WHEEL ......................................48

REAR BRAKE CALIPER .......................................................49

STEERING HANDLE & CABLE ............................................50

FRONT MASTER CYLINDER ...............................................51

STAND & FOOTREST ..........................................................52

REAR MASTER CYLINDER .................................................55

GENERATOR ........................................................................56

FLASHER LIGHT ..................................................................57

METER ..................................................................................59

HEADLIGHT ..........................................................................60

TAILLIGHT ............................................................................ 61

HANDLE SWITCH & LEVER ................................................ 62

ELECTRICAL 1 ..................................................................... 63

ELECTRICAL 2 ..................................................................... 64

INDEX

NUMERICAL INDEX ............................................................. 66

1

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

23S6

23S7

REMARKS

1

5YS–11101–00

CYLINDER HEAD ASSY

2

2

2

93440–14086

.CIRCLIP

2

2

3

4X7–11133–10

.GUIDE, IN./EX. VALVE

2

2

4

95617–08625

BOLT, STUD

4

4

5

91817–30011

PIN, DOWEL

4

4

6

5EL–11181–00

GASKET, CYLINDER HEAD 1

2

2

7

4X7–11363–01

BOLT, CYLINDER HOLDING 3

4

4

8

90116–12469

BOLT, STUD

4

4

9

90116–10344

BOLT, STUD

2

2

10

90179–12326

NUT

4

4

11

90179–12325

NUT

4

4

12

90176–10075

NUT, CROWN

2

2

13

90201–101A4

WASHER, PLATE

2

2

14

91314–08050

BOLT, HEXAGON SOCKET HEAD

4

4

15

92907–08600

WASHER, PLATE

4

4

16

5YS–1111H–00

COVER, CYLINDER HEAD SIDE 4

1

1

17

91314–06035

BOLT, HEXAGON SOCKET HEAD

2

2

18

5YS–11185–00

COVER, CYLINDER HEAD SIDE 1

1

1

19

42X–11165–00

PLATE, BREATHER

1

1

20

93210–92448

O-RING

2

2

21

91314–06035

BOLT, HEXAGON SOCKET HEAD

2

2

22

42H–11186–02

COVER, CYLINDER HEAD SIDE 2

1

1

23

5EL–11187–01

COVER, CYLINDER HEAD SIDE 3

1

1

24

4X7–11187–02

COVER, CYLINDER HEAD SIDE 3

2

2

25

93210–62446

O-RING

4

4

26

90465–10029

CLAMP

1

1

27

91314–06016

BOLT, HEXAGON SOCKET HEAD

8

8

2

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

23S6

23S7

REMARKS

28

4X7–1111F–00

PLATE

2

2

29

97017–08020

BOLT

2

2

30

90401–16002

BOLT, UNION

2

2

31

90430–17168

GASKET

2

2

32

94701–00218

PLUG, SPARK (NGK BPR7ES)

2

2

UR

94701–00220

PLUG, SPARK (ND W22EPR-U)

2

2

UR

33

5EL–1112M–00

COVER

1

1

3

FIG.

2

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

23S6

23S7

REMARKS

1

5YS–11311–00

CYLINDER 1

2

2

2

90387–087A5

COLLAR

4

4

3

91314–06040

BOLT, HEXAGON SOCKET HEAD

4

4

4

91314–06100

BOLT, HEXAGON SOCKET HEAD

2

2

5

5EL–11351–01

GASKET, CYLINDER

2

2

6

5KS–12215–00

CAP, TENSIONER CASE

2

2

7

4FM–12213–00

GASKET, TENSIONER CASE

2

2

8

91314–06025

BOLT, HEXAGON SOCKET HEAD

4

4

9

5EL–11190–00

COVER, CYLINDER HEAD 1

2

2

10

5EL–11186–00

COVER, CYLINDER HEAD SIDE 2

2

2

11

5EL–11152–00

BRACKET, CYLINDER HEAD COVER

2

2

12

5EL–11142–01

BRACKET, CYLINDER HEAD COVER 2

2

2

13

90480–10627

GROMMET

6

6

14

90149–06298

SCREW

4

4

15

90480–13018

GROMMET

4

4

16

90387–06043

COLLAR

4

4

17

90201–06057

WASHER, PLATE

4

4

4

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

23S6

23S7

REMARKS

1

5EL–11411–10

CRANKSHAFT

1

1

2

93306–30808

BEARING

1

1

3

4X7–13354–00

SPROCKET, DRIVE

1

1

4

93306–30808

BEARING

1

1

5

5EL–11631–10

PISTON (STD)

2

2

6

1TA–11610–00

PISTON RING SET (STD)

2

2

7

4WM–11633–00

PIN, PISTON

2

2

8

93450–24028

CIRCLIP

4

4

9

5EL–11650–10

CONNECTING ROD ASSY

2

2

10

4X7–11654–01

.BOLT, CONNECTING ROD

2

2

11

90179–09379

.NUT

2

2

12

4X7–11656–00

PLANE BEARING, CONNECTING ROD

3

3

UR BLUE

4X7–11656–10

PLANE BEARING, CONNECTING ROD

3

3

UR BLACK

4X7–11656–20

PLANE BEARING, CONNECTING ROD

3

3

UR BROWN

4X7–11656–30

PLANE BEARING, CONNECTING ROD

3

3

UR GREEN

4X7–11656–40

PLANE BEARING, CONNECTING ROD

3

3

UR YELLOW

13

90280–05048

KEY, WOODRUFF

1

1

14

90201–165H4

WASHER, PLATE

1

1

15

90179–16448

NUT

1

1

16

5G5–11656–00

PLANE BEARING, CONNECTING ROD

1

1

UR BLACK

5G5–11656–10

PLANE BEARING, CONNECTING ROD

1

1

UR BROWN

5G5–11656–20

PLANE BEARING, CONNECTING ROD

1

1

UR GREEN

5

FIG.

4

VALVE

REF.

NO.

PART NO.

DESCRIPTION

23S6

23S7

REMARKS

1

2J2–12111–01

VALVE, INTAKE

2

2

2

5A8–12121–00

VALVE, EXHAUST

2

2

3

4X7–12116–00

SEAT, VALVE SPRING

4

4

4

90501–44455

SPRING, COMPRESSION

4

4

5

341–12119–02

SEAL, VALVE STEM

4

4

6

4X7–12117–00

RETAINER, VALVE SPRING

4

4

7

4X7–12118–00

COTTER, VALVE

8

8

8

42X–12151–00

ARM, VALVE ROCKER

4

4

9

4X7–12156–01

SHAFT, ROCKER 2

4

4

10

4X7–12159–00

SCREW, VALVE ADJUSTING

4

4

11

90170–08173

NUT

4

4

6

FIG.

5

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

23S6

23S7

REMARKS

1

4X7–11536–00

GEAR, DRIVE (35T)

1

1

2

4X7–11534–00

GEAR, BREAKER DRIVE (35T)

1

1

3

90501–21133

SPRING, COMPRESSION

12 12

4

93605–10090

PIN, DOWEL

12 12

5

5EL–11540–01

CAM CHAIN SPROCKET ASSY 1

1

1

6

5EL–11550–01

CAM CHAIN SPROCKET ASSY 2

1

1

7

5EL–12247–00

SHAFT, TENSIONER

2

2

8

90209–06205

WASHER

2

2

9

90105–06154

BOLT, FLANGE

2

2

10

5EL–12171–00

CAMSHAFT 1

1

1

11

5EL–12181–00

CAMSHAFT 2

1

1

12

42X–11145–00

PLATE, BREATHER 2

1

1

13

90201–10591

WASHER, PLATE

2

2

14

90101–10303

BOLT

2

2

15

90380–25125

BUSH, SOLID

2

2

16

94591–49098

CHAIN

2

2

17

5EL–12176–00

SPROCKET, CAM CHAIN

2

2

18

93604–12037

PIN, DOWEL

2

2

19

5EL–12210–01

TENSIONER ASSY, CAM CHAIN

2

2

20

5EL–12228–00

.BOLT

1

1

21

5EL–12214–00

.GASKET

1

1

22

4FM–12213–00

GASKET, TENSIONER CASE

2

2

23

91314–06025

BOLT, HEXAGON SOCKET HEAD

4

4

24

5EL–12231–00

GUIDE, STOPPER 1

2

2

25

5EL–12241–01

GUIDE, STOPPER 2

2

2

26

91314–06016

BOLT, HEXAGON SOCKET HEAD

4

4

7

FIG.

6

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

23S6

23S7

REMARKS

1

5EL–13300–01

OIL PUMP ASSY

1

1

2

99530–08016

PIN, DOWEL

1

1

3

93210–07135

O-RING

2

2

4

91317–06040

BOLT

3

3

5

4X7–13355–00

SPROCKET, DRIVEN (35T)

1

1

6

90105–06154

BOLT, FLANGE

1

1

7

10L–13327–00

COVER, PUMP GEAR

1

1

8

91317–06010

BOLT

2

2

9

94580–25066

CHAIN

1

1

10

4X7–13171–00

PIPE, DELIVERY 2

1

1

11

93210–07135

O-RING

2

2

12

91317–06010

BOLT

2

2

13

5EL–13405–00

OIL PIPE COMP. 1

1

1

14

5EL–13406–00

OIL PIPE COMP. 2

1

1

15

90401–16001

BOLT, UNION

2

2

16

90430–17168

GASKET

4

4

17

90401–10102

BOLT, UNION

1

1

18

90430–15169

GASKET

3

3

19

90340–14132

PLUG, STRAIGHT SCREW

1

1

20

214–11198–01

GASKET

1

1

21

5EL–15485–00

CLAMP

1

1

22

90468–05113

CLIP

1

1

8

FIG.

7

OIL CLEANER

REF.

NO.

PART NO.

DESCRIPTION

23S6

23S7

REMARKS

1

4X7–13440–01

ELEMENT ASSY, OIL CLEANER

1

1

2

93210–56459

O-RING

1

1

3

93210–54452

O-RING

1

1

4

5EL–13447–00

COVER, OIL ELEMENT

1

1

5

5EL–13448–00

CAP

1

1

6

93210–07135

O-RING

1

1

7

90109–06667

BOLT

1

1

8

91314–06040

BOLT, HEXAGON SOCKET HEAD

1

1

9

91314–06050

BOLT, HEXAGON SOCKET HEAD

1

1

10

91314–06020

BOLT, HEXAGON SOCKET HEAD

2

2

11

4G0–13490–01

RELIEF VALVE ASSY

1

1

12

93210–10096

O-RING

1

1

9

FIG.

8

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

23S6

23S7

REMARKS

1

5EL–13586–00

JOINT, CARBURETOR 1

1

1

2

5EL–13596–00

JOINT, CARBURETOR 2

1

1

3

16G–13569–00

PLUG, BLIND

1

1

4

90467–10039

CLIP

1

1

5

93210–44545

O-RING

2

2

6

91317–06020

BOLT

4

4

7

5EL–13474–00

BAND

2

2

8

5EL–14987–00

HOSE

1

1

9

5EL–14283–00

COVER, CARBURETOR 1

1

1

10

3SP–21732–00

SEAL 1

1

11

92014–05012

BOLT, BUTTON HEAD

2

2

12

5EL–14294–10

HOSE

1

1

13

90467–11175

CLIP

1

1

14

5EL–14349–10

PIPE

1

1

15

5EL–14348–10

PIPE 1

1

1

16

90413–07007

WAY 3

1

1

17

90467–10135

CLIP

5

5

18

5EL–14477–00

PLATE

1

19

5EL–14411–00

CASE, AIR CLEANER 1

1

1

20

5EL–14417–02

COVER 1

1

1

21

97707–50116

SCREW, TAPPING

4

4

22

5EL–14437–00

DUCT

1

1

23

5EL–14451–00

ELEMENT, AIR CLEANER

1

1

24

5EL–14421–10

CASE, AIR CLEANER 2

1

1

25

92014–05012

BOLT, BUTTON HEAD

3

3

26

4TR–14452–00

SEAL

1

1

27

5EL–14452–00

SEAL

1

1