1L46B-110E1

(

)

XV250B (46B7) U49

XV250BC (3BGM) CALIFORNIA

XV250B/XV250BC

PARTS CATALOGUE

©2011 by Yamaha Motor Co., Ltd.

1st edition, October 2011

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation

Colour Name

Colour Code

CLP

CLEAR(WITH BUFF)

0038

SL

SILVER

0035

SMX(*)

BLACK METALLIC X

0903

YB

YAMAHA BLACK

0033

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

46B7

A

0903

BLACK METALLIC X

SMX

3BGM

A

0903

BLACK METALLIC X

SMX

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

46B7

010

U49

3BGM

010

CALIFORNIA

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER HEAD .................................................................1

CYLINDER ............................................................................2

CRANKSHAFT & PISTON ....................................................3

VALVE ...................................................................................4

CAMSHAFT & CHAIN ...........................................................5

OIL PUMP .............................................................................6

OIL CLEANER .......................................................................7

INTAKE .................................................................................8

CARBURETOR .....................................................................9

EXHAUST .............................................................................11

CRANKCASE ........................................................................13

CRANKCASE COVER 1 .......................................................14

STARTER CLUTCH ..............................................................15

CLUTCH ................................................................................16

TRANSMISSION ...................................................................18

SHIFT CAM & FORK .............................................................20

SHIFT SHAFT .......................................................................21

CHASSIS

FRAME ..................................................................................22

FENDER ................................................................................23

SIDE COVER ........................................................................24

REAR ARM & SUSPENSION ...............................................25

STEERING ............................................................................26

FRONT FORK .......................................................................28

FUEL TANK ...........................................................................30

SEAT .....................................................................................32

FRONT WHEEL ....................................................................33

FRONT BRAKE CALIPER ....................................................34

REAR WHEEL .......................................................................35

STEERING HANDLE & CABLE ............................................37

FRONT MASTER CYLINDER ...............................................38

STAND & FOOTREST ..........................................................39

GENERATOR ........................................................................41

STARTING MOTOR ..............................................................42

FLASHER LIGHT ..................................................................43

METER ..................................................................................45

HEADLIGHT ..........................................................................46

TAILLIGHT ............................................................................47

HANDLE SWITCH & LEVER ................................................48

ELECTRICAL 1 .....................................................................49

ELECTRICAL 2 ..................................................................... 51

INDEX

NUMERICAL INDEX ............................................................. 52

1

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

46B7

3BGM

REMARKS

1

3BG–11102–01

CYLINDER HEAD ASSY

2

2

2

2UJ–11133–10

.GUIDE, VALVE 1

1

1

3

22F–11134–10

.GUIDE, VALVE 2

1

1

4

93440–10109

.CIRCLIP

2

2

5

90116–06036

BOLT, STUD

4

4

6

3BG–14871–00

PIPE 1

1

1

7

3BG–14872–00

PIPE 2

1

1

8

2UJ–11185–01

COVER, CYLINDER HEAD SIDE 3

2

2

9

93210–78544

O-RING

2

2

10

98507–06025

SCREW, PAN HEAD

4

4

11

2UJ–11152–00

BRACKET, CYLINDER HEAD COVER

1

1

12

22F–11186–10

COVER, CYLINDER HEAD SIDE 2

4

4

13

93210–44704

O-RING

4

4

14

90105–08181

BOLT, FLANGE

8

8

15

90201–08609

WASHER, PLATE

2

2

16

2UJ–11142–01

BRACKET, CYLINDER HEAD COVER 2

2

2

17

94701–00256

PLUG, SPARK (NGK C6HSA)

2

2

UR

94701–00257

PLUG, SPARK (ND U20FS-U)

2

2

UR

18

2UJ–11181–01

GASKET, CYLINDER HEAD 1

2

2

19

99530–10114

PIN, DOWEL

4

4

20

91317–06110

BOLT

4

4

21

91317–06040

BOLT

4

4

22

3DM–11186–01

COVER, CYLINDER HEAD SIDE 2

4

4

23

90480–13018

GROMMET

8

8

24

90387–06043

COLLAR

8

8

25

90201–06071

WASHER, PLATE

8

8

26

95024–06020

BOLT, FLG.(SMALL HEAD)

8

8

2

FIG.

2

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

46B7

3BGM

REMARKS

1

3BG–11310–00

CYLINDER

1

1

2

3BG–11320–00

CYLINDER 2

1

1

3

3DM–11351–00

GASKET, CYLINDER

2

2

4

93210–53679

O-RING

2

2

3

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

46B7

3BGM

REMARKS

1

2UJ–11400–00

CRANKSHAFT ASSY

1

1

2

2UJ–11401–09

.CRANK SUB ASSY 1

1

1

3

2UJ–11422–00

.CRANK 2

1

1

4

2UJ–11681–00

.PIN, CRANK 1

1

1

5

2UJ–11651–00

.ROD, CONNECTING

2

2

6

90209–31300

.WASHER

3

3

7

2UJ–1154A–00

SPROCKET, CAM CHAIN 2

1

1

8

2UJ–11478–00

COLLAR

1

1

9

93306–30611

BEARING

1

1

10

90179–12004

NUT

1

1

11

90201–12191

WASHER, PLATE

1

1

12

90280–05048

KEY, WOODRUFF

1

1

13

2UJ–11631–00–A0

PISTON (STD)

2

2

2UJ–11636–00

PISTON (0.50MM O/S)

2

2

AP

2UJ–11638–00

PISTON (1.00MM O/S)

2

2

AP

14

22K–11633–01

PIN, PISTON

2

2

15

93450–14088

CIRCLIP

4

4

16

50M–11610–00

PISTON RING SET (STD)

2

2

50M–11610–20

PISTON RING SET (0.50MM O/S)

2

2

AP

50M–11610–40

PISTON RING SET (1.00MM O/S)

2

2

AP

4

FIG.

4

VALVE

REF.

NO.

PART NO.

DESCRIPTION

46B7

3BGM

REMARKS

1

5KR–12111–00

VALVE, INTAKE

2

2

2

5KR–12121–00

VALVE, EXHAUST

2

2

3

22F–12119–01

SEAL, VALVE STEM

4

4

4

22F–12116–00

SEAT, VALVE SPRING

4

4

5

5KR–12113–00

SPRING, VALVE INNER

4

4

6

22F–12118–01

COTTER, VALVE

8

8

7

22F–12117–02

RETAINER, VALVE SPRING

4

4

8

50M–12151–00

ARM, VALVE ROCKER

4

4

9

22F–12159–00

SCREW, VALVE ADJUSTING

4

4

10

90170–05302

NUT

4

4

11

22F–12156–00

SHAFT, ROCKER 2

4

4

5

FIG.

5

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

46B7

3BGM

REMARKS

1

2UJ–12171–00

CAMSHAFT 1

1

1

2

2UJ–12181–00

CAMSHAFT 2

1

1

3

90381–22070

BUSH, SOLID

2

2

4

2UJ–1111F–00

PLATE

2

2

5

91317–06012

BOLT

2

2

6

2UJ–12176–00

SPROCKET, CAM CHAIN

2

2

7

90101–08590

BOLT

2

2

8

90201–08326

WASHER, PLATE

2

2

9

94580–25110

CHAIN (DID25-110LE)

2

2

10

2UJ–12231–00

GUIDE, STOPPER 1

2

2

11

2UJ–12241–00

GUIDE, STOPPER 2

2

2

12

90119–06238

BOLT, WITH WASHER

4

4

13

2UJ–12210–01

TENSIONER ASSY, CAM CHAIN

2

2

14

4RF–12213–00

GASKET, TENSIONER CASE

2

2

15

91314–06016

BOLT, HEXAGON SOCKET HEAD

4

4

6

FIG.

6

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

46B7

3BGM

REMARKS

1

2UJ–13300–00

OIL PUMP ASSY

1

1

2

3Y6–13326–01

.GEAR, PUMP DRIVEN 2 (23T)

1

1

3

93603–12030

.PIN, DOWEL

1

1

4

93210–10096

O-RING

1

1

5

98507–06025

SCREW, PAN HEAD

2

2

6

93210–06245

O-RING

1

1

7

98707–06025

SCREW, FLAT HEAD

1

1

8

2UJ–13341–00

GEAR, OIL PUMP IDLE

1

1

9

90201–10119

WASHER, PLATE

2

2

10

99009–10400

CIRCLIP

1

1

11

3Y1–13416–01

PIPE, OIL 1

1

1

12

51Y–13411–00

STRAINER, OIL

1

1

13

90501–18576

SPRING, COMPRESSION

1

1

14

30X–15351–00

PLUG, DRAIN

1

1

15

93210–347A1

O-RING

1

1

7

FIG.

7

OIL CLEANER

REF.

NO.

PART NO.

DESCRIPTION

46B7

3BGM

REMARKS

1

5JX–13440–00

ELEMENT ASSY, OIL CLEANER

1

1

2

2UJ–13447–00

COVER, OIL ELEMENT

1

1

3

93210–64297

O-RING

1

1

4

91314–06090

BOLT, HEXAGON SOCKET HEAD

1

1

5

91314–06025

BOLT, HEXAGON SOCKET HEAD

2

2

8

FIG.

8

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

46B7

3BGM

REMARKS

1

2UJ–13586–00

JOINT, CARBURETOR 1

1

1

2

93210–30611

O-RING

2

2

3

91317–06020

BOLT

4

4

4

1HX–13575–00

BAND

1

1

5

2UJ–13978–00

PIPE, REGULATOR

1

1

6

90445–11763

HOSE (L45)

1

1

7

90467–10041

CLIP

6

6

8

3BG–13595–00

JOINT

1

1

9

90445–11061

HOSE

1

1

10

2UJ–14401–00

AIR CLEANER CASE ASSY

1

1

11

2UJ–14451–00

ELEMENT, AIR CLEANER

1

1

12

2UJ–14458–00

GUIDE

1

1

13

2UJ–14422–00

CAP, CLEANER CASE 2

1

1

14

2UJ–14452–00

SEAL

1

1

15

98507–06040

SCREW, PAN HEAD

2

2

16

92907–06600

WASHER, PLATE

2

2

17

2UJ–14485–00

PIPE, JOINT

1

1

18

90460–54111

CLAMP, HOSE

1

1

19

90201–05036

WASHER, PLATE

1

1

20

90175–05005

NUT, WING

1

1

21

2UJ–14419–00

PIPE

1

1

22

90467–11106

CLIP

1

1

23

91317–06025

BOLT

2

2

24

92907–06600

WASHER, PLATE

2

2

25

2UJ–14469–00

FUNNEL, AIR

1

1

26

90460–54085

CLAMP, HOSE

1

1

27

3HT–84385–00

CAP,1

1

1

9

FIG.

9

CARBURETOR

REF.

NO.

PART NO.

DESCRIPTION

46B7

3BGM

REMARKS

1

2UJ–14900–01

CARBURETOR ASSY

1

3BG–14900–01

CARBURETOR ASSY

1

FOR CALIFORNIA

2

3BG–1490J–00

.NEEDLE SET

1

1

3

1HX–14565–00

.SCREW

1

1

4

137–14153–00

.WASHER,MAIN JET

1

1

5

1AE–14237–00

.GASKET

1

1

6

1AE–14227–00

.O-RING

1

1

7

620–14231–22

.JET, MAIN (#110)

1

1

8

1AE–14261–00

.HOLDER

1

1

9

1HX–14147–00

.O-RING

1

1

10

12R–14105–00

.PILOT SCREW SET

1

1

11

3F9–14118–00

.CAP

1

1

12

1HX–14933–00

.SPRING, DIAPHRAGM

1

1

13

3DM–1410A–01

.STARTER SET

1

1

14

3CF–14107–10

.NEEDLE VALVE SET

1

1

15

1FN–14565–00

.SCREW

1

1

16

353–14186–00

.PIN, FLOAT

1

1

17

1HX–14985–00

.FLOAT

1

1

18

256–14997–00

.SEAL

1

1

19

1HX–14231–31

.JET, MAIN (#155)

1

1

20

22F–14142–17

.JET, PILOT (# 17.5)

1

1

21

1HX–14103–00

.THROTTLE SCREW SET

1

1

22

3DM–14504–01

.ROD SET

1

1

23

12R–14191–00

.PLUG, DRAIN

1

1

24

98501–04014

.SCREW, PAN HEAD

2

2

25

98501–04012

.SCREW, PAN HEAD

4

4

26

2LH–14197–00

.PIPE

1

1