1E4D5-100E1

2E4D5-100E1

(

)

A2

XV19MV (4D51) U49

XV19MVC (4D52) CALIFORNIA

XV19MV (4D53) CANADA

A3

XV19MV/XV19MVC

PARTS CATALOGUE

©2005 by Yamaha Motor Co., Ltd.

1st edition, September 2005

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A4

A5

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

A6

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation

Colour Name

Colour Code

S8

SILVER 8

0895

SMX(*)

BLACK METALLIC X

0903

A7

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

4D51

A

0903

BLACK METALLIC X

SMX

4D52

A

0903

BLACK METALLIC X

SMX

4D53

A

0903

BLACK METALLIC X

SMX

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

4D51

010

U49

4D52

010

CALIFORNIA

4D53

010

CANADA

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER HEAD .................................................................B2

CYLINDER ............................................................................B3

CRANKSHAFT & PISTON ....................................................B4

VALVE ...................................................................................B6

CAMSHAFT & CHAIN ...........................................................B7

OIL PUMP .............................................................................B8

OIL COOLER ........................................................................B10

INTAKE .................................................................................B11

INTAKE 2 ..............................................................................B13

EXHAUST .............................................................................B14

CRANKCASE ........................................................................C2

CRANKCASE COVER 1 .......................................................C4

STARTER ..............................................................................C7

CLUTCH ................................................................................C8

TRANSMISSION ...................................................................C10

MIDDLE DRIVE GEAR ..........................................................C12

SHIFT CAM & FORK .............................................................C15

SHIFT SHAFT .......................................................................D2

CHASSIS

FRAME ..................................................................................D4

FENDER ................................................................................D7

SIDE COVER ........................................................................D9

REAR ARM & SUSPENSION ...............................................D12

STEERING ............................................................................D14

FRONT FORK .......................................................................D15

FUEL TANK ...........................................................................E3

FUEL TANK 2 ........................................................................E5

SEAT .....................................................................................E8

FRONT WHEEL ....................................................................E10

FRONT BRAKE CALIPER ....................................................E11

REAR WHEEL .......................................................................E12

REAR BRAKE CALIPER .......................................................E14

STEERING HANDLE & CABLE ............................................E15

FRONT MASTER CYLINDER ...............................................F2

STAND & FOOTREST ..........................................................F4

REAR MASTER CYLINDER .................................................F7

GENERATOR ........................................................................F9

FLASHER LIGHT ..................................................................F10

METER ..................................................................................F11

HEADLIGHT ..........................................................................F12

TAILLIGHT ............................................................................ F14

HANDLE SWITCH & LEVER ................................................ F15

ELECTRICAL 1 ..................................................................... G2

ELECTRICAL 2 ..................................................................... G4

INDEX

NUMERICAL INDEX ............................................................. M1

B2

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

4D51

4D52

4D53

REMARKS

1

1D7–11101–00

CYLINDER HEAD ASSY

1

1

1

2

4WM–11133–10

.GUIDE, VALVE 1

4

4

4

3

93440–12052

.CIRCLIP

4

4

4

4

95617–08625

.BOLT, STUD

2

2

2

5

1D7–11101–10

CYLINDER HEAD ASSY

1

1

1

6

4WM–11133–10

.GUIDE, VALVE 1

4

4

4

7

93440–12052

.CIRCLIP

4

4

4

8

95617–08625

.BOLT, STUD

2

2

2

9

1D7–11181–00

GASKET, CYLINDER HEAD 1

2

2

2

10

1D7–11171–00

NUT, HOLDING

8

8

8

11

90201–18017

WASHER, PLATE

8

8

8

12

90387–062T5

COLLAR

4

4

4

13

1D7–11131–00

HEAD, CYLINDER 3

1

1

1

14

1D7–11141–00

HEAD, CYLINDER 4

1

1

1

15

1D7–11182–00

GASKET, CYLINDER HEAD 2

2

2

2

16

91808–16023

PIN, DOWEL

4

4

4

17

90110–06155

BOLT, HEXAGON SOCKET HEAD

4

4

4

18

90110–08075

BOLT, HEXAGON SOCKET HEAD

4

4

4

19

90110–08074

BOLT, HEXAGON SOCKET HEAD

4

4

4

20

94701–00241

PLUG, SPARK (NGK DPR8EA-9)

4

4

4

UR

94701–00242

PLUG, SPARK (ND X24EPR-U9)

4

4

4

UR

B3

FIG.

2

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

4D51

4D52

4D53

REMARKS

1

1D7–11191–10

COVER, CYLINDER HEAD 1

1

1

1

2

5PX–11167–00

PIPE, BREATHER 2

1

1

1

3

90467–15001

CLIP

2

2

2

4

1D7–11166–00

PIPE, BREATHER 1

1

1

1

5

4GL–15371–01

BREATHER

1

1

1

6

1D7–11192–10

COVER, CYLINDER HEAD 2

1

1

1

7

1D7–11193–00

GASKET, HEAD COVER 1

2

2

2

8

91808–16023

PIN, DOWEL

4

4

4

9

90110–06207

BOLT, HEXAGON SOCKET HEAD

20 20 20

10

90110–06220

BOLT, HEXAGON SOCKET HEAD

8

8

8

11

1D7–11311–00

CYLINDER 1

2

2

2

12

1D7–11351–00

GASKET, CYLINDER

2

2

2

13

90387–062T5

COLLAR

4

4

4

B4

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

4D51

4D52

4D53

REMARKS

1

1D7–11400–00

CRANKSHAFT ASSY

1

1

1

2

1D7–11650–00

CONNECTING ROD ASSY

2

2

2

3

5YU–11654–00

.BOLT, CONNECTING ROD

2

2

2

4

5YU–11656–00

PLANE BEARING, CONNECTING ROD

4

4

4

UR BLUE

5YU–11656–10

PLANE BEARING, CONNECTING ROD

4

4

4

UR BLACK

5YU–11656–20

PLANE BEARING, CONNECTING ROD

4

4

4

UR BROWN

5YU–11656–30

PLANE BEARING, CONNECTING ROD

4

4

4

UR GREEN

5YU–11656–40

PLANE BEARING, CONNECTING ROD

4

4

4

UR YELLOW

5

1D7–11631–00

PISTON (STD)

2

2

2

6

1D7–11610–00

PISTON RING SET (STD)

2

2

2

7

93450–24154

CIRCLIP

2

2

2

8

5VK–11633–00

PIN, PISTON

2

2

2

9

93450–24154

CIRCLIP

2

2

2

10

1D7–W114B–00

DRIVE GEAR SET

1

1

1

11

90105–10152

BOLT, FLANGE

1

1

1

12

91B00–04008

KEY, STRAIGHT

1

1

1

13

1D7–11455–00

SHAFT 1

1

1

1

14

93210–06003

O-RING

2

2

2

15

1D7–1135A–00

BRACKET

1

1

1

16

90109–06028

BOLT

3

3

3

17

99530–08012

PIN, DOWEL

2

2

2

18

1D7–11454–00

WEIGHT 1

1

1

1

19

1D7–1145A–00

WEIGHT 3

1

1

1

20

90110–06211

BOLT, HEXAGON SOCKET HEAD

3

3

3

21

1D7–11444–00

HOUSING

1

1

1

22

90149–06097

SCREW

6

6

6

23

1D7–11483–00

WASHER, WEIGHT 1

1

1

1

B5

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

4D51

4D52

4D53

REMARKS

24

1D7–11479–00

GASKET

1

1

1

25

1D7–W114A–00

BREAKER GEAR SET

1

1

1

26

91B00–04008

KEY, STRAIGHT

1

1

1

27

90105–10445

BOLT, FLANGE

1

1

1

28

1D7–11464–00

WEIGHT 2

1

1

1

B6

FIG.

4

VALVE

REF.

NO.

PART NO.

DESCRIPTION

4D51

4D52

4D53

REMARKS

1

1D7–12111–00

VALVE, INTAKE

4

4

4

2

1D7–12121–00

VALVE, EXHAUST

4

4

4

3

1D7–12113–00

SPRING, VALVE INNER

8

8

8

4

3YF–12117–01

RETAINER, VALVE SPRING

8

8

8

5

1D7–12116–00

SEAT, VALVE SPRING

8

8

8

6

4KM–12119–00

SEAL, VALVE STEM

8

8

8

7

4G0–12118–00

COTTER, VALVE

16 16 16

8

1D7–12151–00

ARM, VALVE ROCKER

2

2

2

9

1D7–12161–00

ARM, VALVE ROCKER 2

2

2

2

10

31G–12159–02

SCREW, VALVE ADJUSTING

4

4

4

11

31G–12158–00

NUT, LOCK

4

4

4

12

1D7–12146–00

SHAFT, ROCKER

4

4

4

13

1D7–12154–00

ROD, VALVE PUSH

3

3

3

14

1D7–12144–00

ROD, VALVE PUSH 2

1

1

1

15

4WM–12153–10

LIFTER, VALVE

4

4

4

B7

FIG.

5

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

4D51

4D52

4D53

REMARKS

1

1D7–12170–00

CAMSHAFT ASSY 1

1

1

1

2

1D7–12180–00

CAMSHAFT ASSY 2

1

1

1

3

1D7–11534–00

GEAR, BREAKER DRIVE

1

1

1

4

1D7–Y115B–00

DRIVEN GEAR COMP.

1

1

1

5

1D7–W115A–00

DRIVE GEAR SET

1

1

1

6

4WM–11544–01

GEAR 2

1

1

1

7

1D7–11557–00

WASHER 1

1

1

1

8

4WM–12216–01

SPRING

1

1

1

9

90201–283U6

WASHER, PLATE

1

1

1

10

99009–28400

CIRCLIP

1

1

1

11

91B00–03022

KEY, STRAIGHT

2

2

2

12

91B00–04008

KEY, STRAIGHT

1

1

1

13

90105–10159

BOLT, FLANGE

2

2

2

14

90105–10445

BOLT, FLANGE

1

1

1

15

93210–53638

O-RING

2

2

2

16

93210–472A9

O-RING

2

2

2

17

1D7–12155–00

GUIDE, PUSH ROD

2

2

2

18

5PX–12215–00

CAP, TENSIONER CASE

2

2

2

19

1D7–12147–00

HOUSING

1

1

1

20

1D7–12148–00

HOUSING

1

1

1

21

93210–54175

O-RING

2

2

2

22

93210–54452

O-RING

2

2

2

23

90110–06022

BOLT, HEXAGON SOCKET HEAD

4

4

4

B8

FIG.

6

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

4D51

4D52

4D53

REMARKS

1

1D7–13300–00

OIL PUMP ASSY

1

1

1

2

90110–08055

BOLT, HEXAGON SOCKET HEAD

3

3

3

3

1D7–13406–00

OIL PIPE COMP. 2

1

1

1

4

1D7–13415–00

SEAL, OIL STRAINER

2

2

2

5

90110–06196

BOLT, HEXAGON SOCKET HEAD

5

5

5

6

93210–21631

O-RING

1

1

1

7

1D7–13171–00

PIPE, DELIVERY 2

1

1

1

8

93210–09350

O-RING

2

2

2

9

93210–06667

O-RING

1

1

1

10

1D7–13360–00

DRIVEN GEAR ASSY

1

1

1

11

1D7–13416–00

PIPE, OIL 1

1

1

1

12

93210–18006

O-RING

1

1

1

13

91314–06025

BOLT

3

3

3

14

93210–21631

O-RING

1

1

1

15

1D7–13418–00

PIPE, OIL 2

1

1

1

16

93210–21631

O-RING

1

1

1

17

91314–06025

BOLT

3

3

3

18

93210–18006

O-RING

1

1

1

19

1D7–13161–00

PIPE, DELIVERY 1

1

1

1

20

93210–13657

O-RING

2

2

2

21

90110–06195

BOLT, HEXAGON SOCKET HEAD

3

3

3

22

1D7–13461–00

PLATE, ADAPTOR

1

1

1

23

2H9–13493–00

PLUNGER

1

1

1

24

90501–12413

SPRING, COMPRESSION

1

1

1

25

90209–06173

WASHER

1

1

1

26

99009–17500

CIRCLIP

1

1

1

27

3FV–13440–10

ELEMENT ASSY, OIL CLEANER

1

1

1

B9

FIG.

6

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

4D51

4D52

4D53

REMARKS

28

90401–18002

BOLT, UNION

1

1

1

29

1D7–13489–00

PLATE

1

1

1

30

93210–626A7

O-RING

1

1

1

31

93210–23326

O-RING

2

2

2

32

90110–06177

BOLT, HEXAGON SOCKET HEAD

4

4

4

33

4WM–1357N–01

PLATE, STOPPER 1

1

1

1

34

90110–06161

BOLT, HEXAGON SOCKET HEAD

2

2

2

35

1D7–13405–00

OIL PIPE COMP. 1

1

1

1

36

90401–10175

BOLT, UNION

2

2

2

37

90430–10188

GASKET

4

4

4

38

1D7–13165–00

BOLT, BANJO

1

1

1

39

90430–08119

GASKET

2

2

2

40

1D7–13181–00

PIPE, DELIVERY 3

1

1

1

41

93210–08003

O-RING

1

1

1

42

93210–07435

O-RING

1

1

1

43

1D7–13464–00

HOSE, OIL 1

1

1

1

44

90467–120A0

CLIP

2

2

2

45

1D7–13352–00

NOZZLE

1

1

1

46

93210–07435

O-RING

1

1

1

47

90110–06168

BOLT, HEXAGON SOCKET HEAD

1

1

1

48

1D7–13454–00

NOZZLE

1

1

1

49

93210–07435

O-RING

1

1

1

50

90110–06168

BOLT, HEXAGON SOCKET HEAD

1

1

1