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A2
XV1600ATP
(5GAD) U49
XV1600ATPC (5GAE) CALIFORNIA
XV1600ATP
(5GAF) CANADA
XV1600ATP
(5GAG) HAWAI
2A5GA–100E1
A3
XV1600ATP/XV1600ATPC
PARTS CATALOGUE
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Jul. 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
FOREWORD
A4
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are
orderingreplacementparts,pleaserefertothisParts Catalogueandquotebothpartnumbersand
part names correctly.
XV1600ATP(5GAD/5GAF/5GAG),XV1600ATPC(5GAE)
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO.
DESCRIPTION
Q’TY
REMARKS
2F5–83310–60
FRONT FLASHER LIGHT ASSY
2
115–83311–60
.BULB (6V–18W)
1
1M1–83309–60
.REFLECTOR
1
5. Applicable colors of graphics are represented in the “REMARKS” as shown
below.
PART NO.
DESCRIPTION
Q’TY
REMARKS
2N4–24110–00–X5 FUEL TANK COMP.
1
MXR
3J1–24240–10
.GRAPHIC, FUEL TANK
1
FOR MXR
6. Applicable Serial No.
Engine Serial No.
Frame Serial No.
7. Note that the illustrations for reference in finding parts numbers, not to be
used for assembling. When assembling, please use the applicable service
manual.
8. The asterisk (*) before a reference number indicates modification items
after the first edition.
MODEL LABEL
A5
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–refer the “model code –
production code No.” in the catalogue to the “model code – production code No.
“indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
a: Model Type Code
b: Production Code No.
c: Colouring Type
xxxx – xxx
x
a
b
c
4TW1–010
A
(3) Model Label Affixing Location
(4) Model Code – Production Code Number of Model Listed in This Parts Catalog
Model
Code
Production
Code No.
Country
(destination)
Model
Code
Production
Code No.
Country
(destination)
5GAD
020
U49
5GAE
020
CALIFORNIA
5GAF
020
CANADA
5GAG
020
HAWAI
(5) Colouring Information
Model
Code
Colouring type
code
Colour
code
Colour Name
Abbrevi-
ation
5GAD
VERY DARK BLUE
5GAE
A
0781
VERY DARK BLUE
METALLIC A
VDBMA
5GAF
5GAG
B
00Y9
NEW PEARL WHITE
NPW
CONTENTS
ENGINE
CYLINDER HEAD
B2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER
B3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT. PISTON
B4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE
B5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAMSHAFT. CHAIN
B6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL PUMP
B8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE
B10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARBURETOR
B12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXHAUST
B14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKCASE
C2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKCASE COVER 1
C4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTER
C7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH
C8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION
C10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MIDDLE DRIVE GEAR
C11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIFT CAM. FORK
C14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIFT SHAFT
C15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHASSIS
FRAME
D2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FENDER
D4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIDE COVER
D5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR ARM. SUSPENSION
D7
. . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING
D9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT FORK
D10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK
D12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT
D15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT WHEEL
E2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT BRAKE CALIPER
E3
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR WHEEL
E4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR BRAKE CALIPER
E6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING HANDLE. CABLE
E7
. . . . . . . . . . . . . . . . . . . . . . . . .
FRONT MASTER CYLINDER
E8
. . . . . . . . . . . . . . . . . . . . . . . . .
STAND. FOOTREST
E10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR MASTER CYLINDER
E12
. . . . . . . . . . . . . . . . . . . . . . . . . .
COWLING 1
E14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SADDLEBAG 1
E15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERATOR
F2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLASHER LIGHT
F3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
METER
F5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT
F6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAILLIGHT
F7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDLE SWITCH. LEVER
F8
. . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL 1
F9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL 2
F11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX
NUMERICAL INDEX
M1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B2
FIG.
1
CYLINDER HEAD
1 4WM–11101–00
CYLINDER HEAD ASSY
1
1
1
1
2 4WM–11133–10
.GUIDE, INTAKE VALVE
4
4
4
4
3 93440–12052
.CIRCLIP
4
4
4
4
4 95617–08625
.BOLT, STUD
2
2
2
2
5 4WM–11161–00
ABSORBER 1
5
5
5
5
6 4WM–11162–00
ABSORBER 2
3
3
3
3
7 4WM–11101–10
CYLINDER HEAD ASSY
1
1
1
1
8 4WM–11133–10
.GUIDE, INTAKE VALVE
4
4
4
4
9 93440–12052
.CIRCLIP
4
4
4
4
10 95617–08625
.BOLT, STUD
2
2
2
2
11 4WM–11161–00
ABSORBER 1
5
5
5
5
12 4WM–11162–00
ABSORBER 2
3
3
3
3
13 4WM–11131–00
HEAD, CYLINDER 3
1
1
1
1
14 4WM–11141–00
HEAD, CYLINDER 4
1
1
1
1
15 4WM–11182–00
GASKET, CYLINDER HEAD 2
2
2
2
2
16 91808–16023
PIN, DOWEL
4
4
4
4
17 90109–065G0
BOLT
4
4
4
4
18 90109–067E6
BOLT
4
4
4
4
19 91314–06045
BOLT
4
4
4
4
20 4WM–11181–00
GASKET, CYLINDER HEAD 1
2
2
2
2
21 4WM–11171–00
NUT, HOLDING
8
8
8
8
22 4WM–11175–00
WASHER, HOLDING 1
8
8
8
8
23 4WM–11172–00
NUT, HOLDING
4
4
4
4
24 4WM–11176–00
WASHER, HOLDING
4
4
4
4
25 90387–087A5
COLLAR
4
4
4
4
26 94701–00262
PLUG, SPARK (NGK DPR7EA 9)
4
4
4
4
UR
94701–00379
PLUG, SPARK (ND X22EPR–U9)
4
4
4
4
UR
PART NO.
DESCRIPTION
REMARKS
REF.
NO.
5GAD
5GAE
5GAF
5GAG
B3
FIG.
2
CYLINDER
1 4WM–11191–00
COVER, CYLINDER HEAD 1
1
1
1
1
2 4GL–15371–00
BREATHER
1
1
1
1
3 90467–12053
CLIP
1
1
1
1
4 4WM–11126–00
PIPE, BREATHER 3
1
1
1
1
5 4WM–11166–00
PIPE, BREATHER 1
1
1
1
1
6 90467–13042
CLIP
1
1
1
1
7 4WM–11192–00
COVER, CYLINDER HEAD 2
1
1
1
1
8 4WM–11193–00
GASKET, HEAD COVER 1
2
2
2
2
9 91808–16023
PIN, DOWEL
4
4
4
4
10 90110–06022
BOLT, HEXAGON SOCKET HEAD
12 12 12 12
11 91314–06035
BOLT
4
4
4
4
12 91314–06050
BOLT
8
8
8
8
13 91314–06065
BOLT
4
4
4
4
14 4WM–1111M–00
COVER 1
1
1
1
1
15 4WM–1111N–00
COVER 2
1
1
1
1
16 4WM–11194–00
GASKET, HEAD COVER 2
2
2
2
2
17 91808–16023
PIN, DOWEL
4
4
4
4
18 91314–06040
BOLT
10 10 10 10
19 90110–06023
BOLT, HEXAGON SOCKET HEAD
2
2
2
2
20 4WM–11311–00
CYLINDER 1
2
2
2
2
21 4WM–11351–00
GASKET, CYLINDER
2
2
2
2
22 90387–087A5
COLLAR
4
4
4
4
PART NO.
DESCRIPTION
REMARKS
REF.
NO.
5GAD
5GAE
5GAF
5GAG
B4
FIG.
3
CRANKSHAFT. PISTON
1 4WM–11400–00
CRANKSHAFT ASSY
1
1
1
1
2 4WM–11631–00
PISTON (STD)
2
2
2
2
3 34L–11610–00
PISTON RING SET (STD)
2
2
2
2
4 4WM–11633–00
PIN, PISTON
2
2
2
2
5 93450–24028
CIRCLIP
4
4
4
4
6 4WM–11650–00
CONNECTING ROD ASSY
2
2
2
2
7 4WM–11654–00
.BOLT, CONNECTING ROD
2
2
2
2
8 4WM–11656–00
PLANE BEARING, CONNECTING ROD
4
4
4
4
UR BLUE
4WM–11656–10
PLANE BEARING, CONNECTING ROD
4
4
4
4
UR BLACK
4WM–11656–20
PLANE BEARING, CONNECTING ROD
4
4
4
4
UR BROWN
4WM–11656–30
PLANE BEARING, CONNECTING ROD
4
4
4
4
UR GREEN
4WM–11656–40
PLANE BEARING, CONNECTING ROD
4
4
4
4
UR YELLOW
PART NO.
DESCRIPTION
REMARKS
REF.
NO.
5GAD
5GAE
5GAF
5GAG
B5
FIG.
4
VALVE
1 4WM–12111–00
VALVE, INTAKE
4
4
4
4
2 4WM–12121–00
VALVE, EXHAUST
4
4
4
4
3 26H–12116–00
SEAT, VALVE SPRING
8
8
8
8
4 4WM–12113–00
SPRING, VALVE INNER
8
8
8
8
5 4WM–12114–00
SPRING, VALVE OUTER
8
8
8
8
6 4KM–12119–00
SEAL, VALVE STEM
8
8
8
8
7 26H–12117–00
RETAINER, VALVE SPRING
8
8
8
8
8 4G0–12118–00
COTTER, VALVE
16 16 16 16
9 4WM–12151–00
ARM, VALVE ROCKER
2
2
2
2
10 4WM–12161–00
ARM, VALVE ROCKER 2
2
2
2
2
11 31G–12159–02
SCREW, VALVE ADJUSTING
4
4
4
4
12 31G–12158–00
NUT, LOCK
4
4
4
4
13 4WM–12146–00
SHAFT, ROCKER
4
4
4
4
14 4WM–12154–00
ROD, VALVE PUSH
4
4
4
4
15 4WM–12153–00
LIFTER, VALVE
4
4
4
4
PART NO.
DESCRIPTION
REMARKS
REF.
NO.
5GAD
5GAE
5GAF
5GAG
B6
FIG.
5
CAMSHAFT. CHAIN
1 4WM–11534–00
GEAR, BREAKER DRIVE
1
1
1
1
2 90282–03039
KEY, STRAIGHT
1
1
1
1
3 90201–100L3
WASHER, PLATE
1
1
1
1
4 90105–10290
BOLT, FLANGE
1
1
1
1
5 4WM–W1211–02
CAM SHAFT ASSY
1
1
1
1
6 4WM–W1153–00
DRIVEN GEAR COMP.
1
1
1
1
7 90282–03012
KEY, STRAIGHT
1
1
1
1
8 90201–140H8
WASHER, PLATE
1
1
1
1
9 90179–14469
NUT
1
1
1
1
10 4WM–11951–00
PLATE
1
1
1
1
11 90110–05003
BOLT, HEXAGON SOCKET HEAD
2
2
2
2
12 4WM–12293–00
CONNECTOR, DECOMPRESSION
1
1
1
1
13 4WM–12282–00
LEVER, DECOMPRESSION
1
1
1
1
14 90110–04255
BOLT, HEXAGON SOCKET HEAD
2
2
2
2
15 90201–08086
WASHER, PLATE
1
1
1
1
16 4WM–12298–00
ROD, DECOMPRESSION
1
1
1
1
17 4WM–12294–00
PIPE, DECOMPRESSION
1
1
1
1
18 93210–472A9
O–RING
4
4
4
4
19 4WM–12152–00
SUPPORT, ROCKER AR
4
4
4
4
20 4WM–12155–01
GUIDE, PUSH ROD
2
2
2
2
21 4WM–12215–00
CAP, TENSIONER CASE
1
1
1
1
22 4WM–12173–00
CAP, CAMSHAFT 1
1
1
1
1
23 4WM–12271–00
HOUSING
1
1
1
1
24 4WM–12272–00
HOUSING
1
1
1
1
25 93210–54175
O–RING
2
2
2
2
26 93210–54452
O–RING
2
2
2
2
27 93210–48364
O–RING
2
2
2
2
PART NO.
DESCRIPTION
REMARKS
REF.
NO.
5GAD
5GAE
5GAF
5GAG
B7
FIG.
5
CAMSHAFT. CHAIN
28 90110–06006
BOLT, HEXAGON SOCKET HEAD
4
4
4
4
PART NO.
DESCRIPTION
REMARKS
REF.
NO.
5GAD
5GAE
5GAF
5GAG
B8
FIG.
6
OIL PUMP
1 4WM–13300–00
OIL PUMP ASSY
1
1
1
1
2 91317–06080
BOLT
3
3
3
3
3 4WM–13412–00
HOUSING, STRAINER
1
1
1
1
4 4WM–13411–00
STRAINER, OIL
1
1
1
1
5 90110–06225
BOLT, HEXAGON SOCKET HEAD
2
2
2
2
6 4WM–13171–00
PIPE, DELIVERY 2
1
1
1
1
7 93210–09165
O–RING
2
2
2
2
8 93210–06667
O–RING
1
1
1
1
9 4WM–13360–00
DRIVEN GEAR ASSY
1
1
1
1
10 4WM–13416–00
PIPE, OIL 1
1
1
1
1
11 93210–16629
O–RING
1
1
1
1
12 91317–06020
BOLT
2
2
2
2
13 93210–15171
O–RING
1
1
1
1
14 91314–06020
BOLT
1
1
1
1
15 90338–06018
PLUG
1
1
1
1
16 4WM–13418–00
PIPE, OIL 2
1
1
1
1
17 93210–16629
O–RING
1
1
1
1
18 91317–06020
BOLT
2
2
2
2
19 93210–15171
O–RING
1
1
1
1
20 91314–06020
BOLT
2
2
2
2
21 4WM–13161–00
PIPE, DELIVERY 1
1
1
1
1
22 93210–13657
O–RING
1
1
1
1
23 91314–06020
BOLT
2
2
2
2
24 4WM–13573–00
BOLT 1
1
1
1
1
25 93210–16325
O–RING
1
1
1
1
26 4WM–13461–00
PLATE, ADAPTOR
1
1
1
1
27 3FV–13440–10
ELEMENT ASSY, OIL CLEANER
1
1
1
1
PART NO.
DESCRIPTION
REMARKS
REF.
NO.
5GAD
5GAE
5GAF
5GAG
B9
FIG.
6
OIL PUMP
28 90401–20145
BOLT, UNION
1
1
1
1
29 93210–23326
O–RING
2
2
2
2
30 90110–06222
BOLT, HEXAGON SOCKET HEAD
4
4
4
4
31 4WM–1357N–01
PLATE, STOPPER 1
1
1
1
1
32 91317–06016
BOLT
2
2
2
2
33 4WM–13405–00
OIL PIPE COMP. 1
1
1
1
1
34 90401–10175
BOLT, UNION
2
2
2
2
35 90430–10188
GASKET
4
4
4
4
36 90401–08176
BOLT, UNION
1
1
1
1
37 90430–08119
GASKET
2
2
2
2
38 4WM–13181–00
PIPE, DELIVERY 3
1
1
1
1
39 93210–08006
O–RING
1
1
1
1
40 93210–07003
O–RING
1
1
1
1
41 4WM–13464–00
HOSE, OIL 1
1
1
1
1
42 90467–10008
CLIP
2
2
2
2
PART NO.
DESCRIPTION
REMARKS
REF.
NO.
5GAD
5GAE
5GAF
5GAG
B10
FIG.
7
INTAKE
1 4WM–13586–00
JOINT, CARBURETOR 1
1
1
1
1
2 93210–505A4
O–RING
2
2
2
2
3 91317–06020
BOLT
4
4
4
4
4 90450–58001
HOSE CLAMP ASSY
1
1
1
1
5 4WM–14423–00
PIPE, SUCTION 1
1
6 90467–10041
CLIP
2
7 90464–11201
CLAMP
2
8 4WM–14411–00
CASE, AIR CLEANER 1
1
1
1
1
9 4WM–14421–00
CASE, AIR CLEANER 2
1
1
1
1
10 4WM–14451–00
ELEMENT, AIR CLEANER
1
1
1
1
11 93210–77040
.O–RING
1
1
1
1
12 98904–06014
SCREW, BIND
2
2
2
2
13 4WM–14452–00
SEAL
1
1
1
1
14 4WM–14453–00
JOINT, AIR CLEANER 1
1
1
1
1
15 4WM–1443E–00
PIPE, DRAIN
1
1
1
1
16 90149–06331
SCREW
1
1
1
1
17 97707–60540
SCREW, TAPPING
2
2
2
2
18 4WM–14437–00
DUCT
1
1
1
1
19 4WM–14417–00
COVER 1
1
1
1
1
20 4WM–14413–00
STAY
1
1
1
1
21 97707–50525
SCREW, TAPPING
2
2
2
2
22 4WM–14419–00
PIPE
1
1
1
23 90450–67001
HOSE CLAMP ASSY
1
1
1
1
24 90110–06240
BOLT, HEXAGON SOCKET HEAD
3
3
3
3
25 90480–14023
GROMMET
3
3
3
3
26 90387–07391
COLLAR
3
3
3
3
27 90209–06250
WASHER
3
3
3
3
PART NO.
DESCRIPTION
REMARKS
REF.
NO.
5GAD
5GAE
5GAF
5GAG
B11
FIG.
7
INTAKE
28 4WM–14498–00
STAY 1
1
1
1
1
29 90445–146K8
HOSE (L30)
1
1
1
1
30 90467–13083
CLIP
2
2
2
2
31 4WM–14294–00
HOSE
1
1
1
1
32 90467–13083
CLIP
2
2
2
2
33 4WM–14295–00
PIPE, FUEL
1
1
1
1
34 4WM–13993–00
COVER, CONTROL RACK
1
1
1
1
35 98504–05012
SCREW, PAN HEAD
2
2
2
2
36 4WM–14896–00
VALVE, OUTER VENT CONTROL 2
1
37 4WM–24325–01
PIPE 14
1
38 90467–10041
CLIP
2
39 4WM–1446E–00
TANK, SURGE
1
40 90480–13567
GROMMET
2
41 4WM–14349–02
PIPE
1
42 90467–10041
CLIP
1
43 4WM–14348–00
PIPE 1
1
44 90467–10041
CLIP
1
45 90464–12224
CLAMP
1
46 90464–11001
CLAMP
1
47 4WM–14196–00
PIPE
1
48 90467–10041
CLIP
2
49 90413–07007
WAY 3
1
50 4WM–14193–00
PIPE
1
51 90467–10041
CLIP
2
52 90464–12224
CLAMP
2
PART NO.
DESCRIPTION
REMARKS
REF.
NO.
5GAD
5GAE
5GAF
5GAG
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