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1D2D8-100E1
2D2D8-100E1
(
)
XV17PCTB (2D81) U49
XV17PCTCB (2D82) CALIFORNIA
XV17PCTB (2D83) CANADA,SOUTH AFRICA
A3
XV17PCTB/XV17PCTCB
PARTS CATALOGUE
©2004 by Yamaha Motor Co., Ltd.
1st edition, August 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A4
A5
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1.
Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2.
Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3.
The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
4.
Applicable colours of graphics are represented in the “REMARKS” as shown below.
5.
Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6.
The asterisk (*) before a reference number indicates modified items after the first edition.
PART NO.
DESCRIPTION
Q’TY
REMARKS
2F5–83310–60
FRONT FLASHER LIGHT ASSY
2
115–83311–60
.BULB (6V–18W)
1
PART NO.
DESCRIPTION
Q’TY
REMARKS
2N4–24110–00–X5
FUEL TANK COMP.
2
MXR
3J1–24240–10
.GRAPHIC, FUEL TANK
1
FOR MXR
A6
FOREWORD
7.
Applicable Serial No.
Engine Serial No.
Frame Serial No.
8.
Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation
Colour Name
Colour Code
MBL2
MAT BLACK 2
0582
YB(*)
YAMAHA BLACK
0033
A7
MODEL LABEL
(1)
A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi-
cated on the Model Label affixed onto the product concerned.
(2)
“Model Label” Indication
(3)
Model Label Affixing Location
(4)
Colouring Information
Model Code
Colouring
Type Code
Colour
Code
Colour Name
Abbrevia-
tion
2D81
A
0033
YAMAHA BLACK
YB
2D82
A
0033
YAMAHA BLACK
YB
2D83
A
0033
YAMAHA BLACK
YB
(5)
Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
Production
Code No.
Country
(destination)
2D81
010
U49
2D82
010
CALIFORNIA
2D83
010
CANADA
SOUTH AFRICA
Model
Code
Production
Code No.
Country
(destination)
CONTENTS
ENGINE
CYLINDER HEAD .................................................................B2
CYLINDER ............................................................................B3
CRANKSHAFT & PISTON ....................................................B4
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ...........................................................B6
OIL PUMP .............................................................................B7
OIL CLEANER .......................................................................B8
INTAKE .................................................................................B9
INTAKE 2 ..............................................................................B12
AIR INDUCTION SYSTEM ....................................................B14
EXHAUST .............................................................................C2
CRANKCASE ........................................................................C4
CRANKCASE COVER 1 .......................................................C6
STARTER ..............................................................................C9
CLUTCH ................................................................................C11
TRANSMISSION ...................................................................C13
MIDDLE DRIVE GEAR ..........................................................C15
SHIFT CAM & FORK .............................................................D5
SHIFT SHAFT .......................................................................D6
CHASSIS
FRAME ..................................................................................D7
FENDER ................................................................................D9
SIDE COVER ........................................................................D10
REAR ARM & SUSPENSION ...............................................D12
STEERING ............................................................................D14
FRONT FORK .......................................................................D15
FUEL TANK ...........................................................................E3
SEAT .....................................................................................E7
FRONT WHEEL ....................................................................E9
FRONT BRAKE CALIPER ....................................................E10
REAR WHEEL .......................................................................E11
REAR BRAKE CALIPER .......................................................E13
STEERING HANDLE & CABLE ............................................E14
FRONT MASTER CYLINDER ...............................................E15
STAND & FOOTREST ..........................................................F2
REAR MASTER CYLINDER .................................................F4
GENERATOR ........................................................................F6
FLASHER LIGHT ..................................................................F7
METER ..................................................................................F8
HEADLIGHT ..........................................................................F9
TAILLIGHT ............................................................................ F10
HANDLE SWITCH & LEVER ................................................ F12
ELECTRICAL 1 ..................................................................... F13
ELECTRICAL 2 ..................................................................... F15
INDEX
NUMERICAL INDEX ............................................................. M1
B2
FIG.
1
CYLINDER HEAD
REF.
NO.
PART NO.
DESCRIPTION
2D81
2D82
2D83
REMARKS
1
5PX–11101–00
CYLINDER HEAD ASSY 1
1
1
1
2
4WM–11133–10
.GUIDE, VALVE 1
4
4
4
3
93440–12052
.CIRCLIP
4
4
4
4
95617–08625
.BOLT, STUD
2
2
2
5
90340–12112
.PLUG, STRAIGHT SCREW
1
1
1
6
90201–12790
.WASHER, PLATE
1
1
1
7
5PX–11101–10
CYLINDER HEAD ASSY 2
1
1
1
8
4WM–11133–10
.GUIDE, VALVE 1
4
4
4
9
93440–12052
.CIRCLIP
4
4
4
10
95617–08625
.BOLT, STUD
2
2
2
11
90340–12112
.PLUG, STRAIGHT SCREW
1
1
1
12
90201–12790
.WASHER, PLATE
1
1
1
13
5PX–11131–01
HEAD, CYLINDER 3
1
1
1
14
5PX–11141–01
HEAD, CYLINDER 4
1
1
1
15
5PX–11182–00
GASKET, CYLINDER HEAD 2
2
2
2
16
91808–16023
PIN, DOWEL
4
4
4
17
91317–06030
BOLT
4
4
4
18
90109–061F7
BOLT
4
4
4
19
90110–08033
BOLT, HEXAGON SOCKET HEAD
4
4
4
20
5PX–11181–00
GASKET, CYLINDER HEAD 1
2
2
2
21
5PX–11171–00
NUT, HOLDING
8
8
8
22
5VN–11175–00
WASHER, HOLDING 1
8
8
8
23
4WM–11172–00
NUT, HOLDING
4
4
4
24
4WM–11176–00
WASHER, HOLDING
4
4
4
25
90387–062T5
COLLAR
4
4
4
26
94701–00262
PLUG, SPARK (NGK DPR7EA)
4
4
4
UR
94701–00379
PLUG, SPARK (ND X22EPR-U9)
4
4
4
UR
B3
FIG.
2
CYLINDER
REF.
NO.
PART NO.
DESCRIPTION
2D81
2D82
2D83
REMARKS
1
5PX–11191–00
COVER, CYLINDER HEAD 1
1
1
1
2
5PX–11167–00
PIPE, BREATHER 2
1
1
1
3
90467–15001
CLIP
2
2
2
4
5PX–11166–00
PIPE, BREATHER 1
1
1
1
5
4WM–11126–00
PIPE, BREATHER 3
1
1
1
6
5PX–11192–00
COVER, CYLINDER HEAD 2
1
1
1
7
5PX–11193–00
GASKET, HEAD COVER 1
2
2
2
8
91808–16023
PIN, DOWEL
4
4
4
9
91314–06060
BOLT
4
4
4
10
91314–06050
BOLT
12 12 12
11
91314–06040
BOLT
8
8
8
12
90110–06023
BOLT, HEXAGON SOCKET HEAD
4
4
4
13
5PX–11311–00
CYLINDER 1
2
2
2
14
4WM–11351–00
GASKET, CYLINDER
2
2
2
15
90387–087A5
COLLAR
4
4
4
B4
FIG.
3
CRANKSHAFT & PISTON
REF.
NO.
PART NO.
DESCRIPTION
2D81
2D82
2D83
REMARKS
1
4WM–11400–02
CRANKSHAFT ASSY
1
1
1
2
5PX–11631–00
PISTON (STD)
2
2
2
3
5PX–11610–00
PISTON RING SET (STD)
2
2
2
4
4WM–11633–00
PIN, PISTON
2
2
2
5
93450–24028
CIRCLIP
4
4
4
6
5PX–11650–00
CONNECTING ROD ASSY
2
2
2
7
5PX–11654–00
.BOLT, CONNECTING ROD
2
2
2
8
4WM–11656–00
PLANE BEARING, CONNECTING ROD
4
4
4
UR BLUE
4WM–11656–10
PLANE BEARING, CONNECTING ROD
4
4
4
UR BLACK
4WM–11656–20
PLANE BEARING, CONNECTING ROD
4
4
4
UR BROWN
4WM–11656–30
PLANE BEARING, CONNECTING ROD
4
4
4
UR GREEN
4WM–11656–40
PLANE BEARING, CONNECTING ROD
4
4
4
UR YELLOW
B5
FIG.
4
VALVE
REF.
NO.
PART NO.
DESCRIPTION
2D81
2D82
2D83
REMARKS
1
4WM–12111–00
VALVE, INTAKE
4
4
4
2
4WM–12121–00
VALVE, EXHAUST
4
4
4
3
26H–12116–00
SEAT, VALVE SPRING
8
8
8
4
4WM–12113–00
SPRING, VALVE INNER
8
8
8
5
4WM–12114–00
SPRING, VALVE OUTER
8
8
8
6
4KM–12119–00
SEAL, VALVE STEM
8
8
8
7
26H–12117–00
RETAINER, VALVE SPRING
8
8
8
8
4G0–12118–00
COTTER, VALVE
16 16 16
9
5PX–12151–00
ARM, VALVE ROCKER
2
2
2
10
31G–12159–02
SCREW, VALVE ADJUSTING
2
2
2
11
31G–12158–00
NUT, LOCK
2
2
2
12
5PX–12161–00
ARM, VALVE ROCKER 2
2
2
2
13
31G–12159–02
SCREW, VALVE ADJUSTING
2
2
2
14
31G–12158–00
NUT, LOCK
2
2
2
15
5PX–12146–00
SHAFT, ROCKER
4
4
4
16
5PX–12154–00
ROD, VALVE PUSH
3
3
3
17
5PX–12144–00
ROD, VALVE PUSH 2
1
1
1
18
4WM–12153–10
LIFTER, VALVE
4
4
4
B6
FIG.
5
CAMSHAFT & CHAIN
REF.
NO.
PART NO.
DESCRIPTION
2D81
2D82
2D83
REMARKS
1
4WM–11534–00
GEAR, BREAKER DRIVE
1
1
1
2
90282–03039
KEY, STRAIGHT
1
1
1
3
90201–100L3
WASHER, PLATE
1
1
1
4
90105–10290
BOLT, FLANGE
1
1
1
5
5PX–W1211–00
CAM SHAFT ASSY
1
1
1
6
4WM–W1153–00
DRIVEN GEAR COMP.
1
1
1
7
90282–03012
KEY, STRAIGHT
1
1
1
8
90201–140H8
WASHER, PLATE
1
1
1
9
90179–14469
NUT
1
1
1
10
5PX–11951–00
PLATE
1
1
1
11
90110–05013
BOLT, HEXAGON SOCKET HEAD
2
2
2
12
4WM–12293–00
CONNECTOR, DECOMPRESSION
1
1
1
13
4WM–12282–00
LEVER, DECOMPRESSION
1
1
1
14
90110–04001
BOLT, HEXAGON SOCKET HEAD
2
2
2
15
90201–08086
WASHER, PLATE
1
1
1
16
4WM–12298–00
ROD, DECOMPRESSION
1
1
1
17
4WM–12294–00
PIPE, DECOMPRESSION
1
1
1
18
93210–40745
O-RING
2
2
2
19
93210–472A9
O-RING
2
2
2
20
5PX–12155–00
GUIDE, PUSH ROD
2
2
2
21
5PX–12215–00
CAP, TENSIONER CASE
2
2
2
22
5PX–12147–00
HOUSING
1
1
1
23
5PX–12148–00
HOUSING
1
1
1
24
93210–54175
O-RING
2
2
2
25
93210–54452
O-RING
2
2
2
26
93210–48364
O-RING
2
2
2
27
90110–06022
BOLT, HEXAGON SOCKET HEAD
4
4
4
B7
FIG.
6
OIL PUMP
REF.
NO.
PART NO.
DESCRIPTION
2D81
2D82
2D83
REMARKS
1
5PX–13300–01
OIL PUMP ASSY
1
1
1
2
91317–06080
BOLT
3
3
3
3
4WM–13412–00
HOUSING, STRAINER
1
1
1
4
4WM–13411–00
STRAINER, OIL
1
1
1
5
90110–06057
BOLT, HEXAGON SOCKET HEAD
2
2
2
6
4WM–13171–00
PIPE, DELIVERY 2
1
1
1
7
93210–09754
O-RING
2
2
2
8
93210–06667
O-RING
1
1
1
9
5PX–13360–00
DRIVEN GEAR ASSY
1
1
1
10
4WM–1357N–01
PLATE, STOPPER 1
1
1
1
11
91317–06016
BOLT
2
2
2
12
5PX–13405–00
OIL PIPE COMP. 1
1
1
1
13
90401–10175
BOLT, UNION
2
2
2
14
90430–10188
GASKET
4
4
4
15
90401–08001
BOLT, UNION
1
1
1
16
90430–08119
GASKET
2
2
2
17
5PX–13464–00
HOSE, OIL 1
1
1
1
18
90467–110A0
CLIP
2
2
2
B8
FIG.
7
OIL CLEANER
REF.
NO.
PART NO.
DESCRIPTION
2D81
2D82
2D83
REMARKS
1
5PX–13416–00
PIPE, OIL 1
1
1
1
2
93210–16629
O-RING
1
1
1
3
91314–06020
BOLT
1
1
1
4
93210–15171
O-RING
1
1
1
5
91314–06020
BOLT
1
1
1
6
91314–06070
BOLT
1
1
1
7
5PX–13418–00
PIPE, OIL 2
1
1
1
8
93210–19522
O-RING
2
2
2
9
91314–06045
BOLT
2
2
2
10
91314–06020
BOLT
2
2
2
11
5PX–13161–00
PIPE, DELIVERY 1
1
1
1
12
93210–13657
O-RING
1
1
1
13
93210–16629
O-RING
1
1
1
14
91314–06020
BOLT
2
2
2
15
90110–06106
BOLT, HEXAGON SOCKET HEAD
2
2
2
16
5MB–13461–00
PLATE, ADAPTOR
1
1
1
17
3FV–13440–10
ELEMENT ASSY, OIL CLEANER
1
1
1
18
90401–20145
BOLT, UNION
1
1
1
19
93210–23326
O-RING
2
2
2
20
90110–06047
BOLT, HEXAGON SOCKET HEAD
4
4
4
21
4WM–13181–00
PIPE, DELIVERY 3
1
1
1
22
93210–08006
O-RING
1
1
1
23
93210–07003
O-RING
1
1
1
B9
FIG.
8
INTAKE
REF.
NO.
PART NO.
DESCRIPTION
2D81
2D82
2D83
REMARKS
1
5PX–13590–00
CARBURETOR JOINT ASSY
1
1
1
2
5PX–13586–00
.JOINT, CARBURETOR 1
2
2
2
3
5FL–13761–00
.INJECTOR ASSY
2
2
2
4
5PX–14188–00
.CONNECTOR
1
1
1
5
5PX–14189–00
.CONNECTOR
1
1
1
6
5PX–13938–00
.PIPE
1
1
1
7
4BH–13573–00
.BOLT 1
2
2
2
8
90430–12219
.GASKET
4
4
4
9
98507–06050
.SCREW, PAN HEAD
4
4
4
10
90430–09002
.GASKET
2
2
2
11
5PX–82509–10
WIRE, SUB LEAD
1
1
1
12
90465–10098
CLAMP
2
2
2
13
5PX–14239–00
SEAL
2
2
2
14
91314–06020
BOLT
4
4
4
15
90450–57092
HOSE CLAMP ASSY
2
2
2
16
5PX–13750–00
THROTTLE BODY ASSY
1
1
5PX–13750–10
THROTTLE BODY ASSY
1
17
5PX–14103–00
.THROTTLE SCREW SET
1
1
1
18
5PX–14995–00
.BRACKET
1
1
1
19
5PX–14149–00
.PIPE
1
1
1
20
98507–05035
.SCREW, PAN HEAD
1
1
1
21
98507–05012
.SCREW, PAN HEAD
1
1
1
22
5PX–14137–00
.CLIP
1
1
1
23
5PX–85885–00
.THROTTLE SENSOR ASSY
1
1
1
24
4KM–24453–00
.SCREW
2
2
2
25
5JW–14104–00
.AIR SCREW SET
2
2
2
26
5PX–14295–01
PIPE, FUEL
1
1
1
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