1G10D-100E1

2G10D-100E1

(

)

A2

TW200X (10D5) U49

TW200XC (10D6) CALIFORNIA

TW200X (10D7) CANADA

TW200 (10D8) SOUTH AFRICA

A3

TW200X

TW200XC/TW200

PARTS CATALOGUE

©2007 by Yamaha Motor Co., Ltd.

1st edition, June 2007

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

A5

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation

Colour Name

Colour Code

LGB

LOW GLOSS BLACK

0098

LRYS1

LIGHT REDDISH YELLOW SOLID 1

0386

PWS1(*)

PURPLISH WHITE SOLID 1

0206

S8

SILVER 8

0895

SL

SILVER

0035

ZK

*UNI-CHROME (BLACK CHROMATE)

0090

A6

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

10D5

A

0206

PURPLISH WHITE SOLID 1

PWS1

10D6

A

0206

PURPLISH WHITE SOLID 1

PWS1

10D7

A

0206

PURPLISH WHITE SOLID 1

PWS1

10D8

A

0206

PURPLISH WHITE SOLID 1

PWS1

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

10D5

010

U49

10D6

010

CALIFORNIA

10D7

010

CANADA

10D8

010

SOUTH AFRICA

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER HEAD .................................................................B2

CYLINDER ............................................................................B3

CRANKSHAFT & PISTON ....................................................B4

VALVE ...................................................................................B6

CAMSHAFT & CHAIN ...........................................................B7

OIL PUMP .............................................................................B8

INTAKE .................................................................................B9

CARBURETOR .....................................................................B10

EXHAUST .............................................................................B12

CRANKCASE ........................................................................B13

CRANKCASE COVER 1 .......................................................B14

STARTER ..............................................................................B15

CLUTCH ................................................................................C3

TRANSMISSION ...................................................................C5

SHIFT CAM & FORK .............................................................C7

SHIFT SHAFT .......................................................................C8

CHASSIS

FRAME ..................................................................................C9

FENDER ................................................................................C11

SIDE COVER ........................................................................C13

REAR ARM ...........................................................................C14

REAR SUSPENSION ............................................................C15

STEERING ............................................................................D2

FRONT FORK .......................................................................D3

FUEL TANK ...........................................................................D5

SEAT .....................................................................................D7

FRONT WHEEL ....................................................................D8

FRONT BRAKE CALIPER ....................................................D9

REAR WHEEL .......................................................................D10

STEERING HANDLE & CABLE ............................................D12

FRONT MASTER CYLINDER ...............................................D13

STAND & FOOTREST ..........................................................D14

COWLING 1 ..........................................................................E2

GENERATOR ........................................................................E3

STARTING MOTOR ..............................................................E4

FLASHER LIGHT ..................................................................E5

METER ..................................................................................E6

HEADLIGHT ..........................................................................E7

TAILLIGHT ............................................................................E8

HANDLE SWITCH & LEVER ................................................E9

ELECTRICAL 1 ..................................................................... E10

INDEX

NUMERICAL INDEX ............................................................. M1

B2

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

10D5

10D6

10D7

10D8

REMARKS

1

15A–11110–04

CYLINDER HEAD ASSY

1

1

1

1

2

93440–10085

.CIRCLIP

2

2

2

2

3

90153–06029

.SCREW, HEXAGON

1

1

1

1

4

90430–06014

.GASKET

1

1

1

1

5

5H0–11133–11

.GUIDE, VALVE 1

2

2

2

2

6

1NU–11181–00

GASKET, CYLINDER HEAD 1

1

1

1

1

7

99530–14016

PIN, DOWEL

3

3

3

3

8

90430–14131

GASKET

1

1

1

1

9

90105–08195

BOLT, FLANGE

4

4

4

4

10

90201–08609

WASHER, PLATE

4

4

4

4

11

91317–08045

BOLT

2

2

2

2

12

15A–11185–00

COVER, CYLINDER HEAD SIDE 1

1

1

1

1

13

93211–05471

O-RING

1

1

1

1

14

95027–06020

BOLT, FLANGE

2

2

2

2

15

15A–11186–00

COVER, CYLINDER HEAD SIDE 2

1

1

1

1

16

15A–11187–00

COVER, CYLINDER HEAD SIDE 3

1

1

1

1

17

93210–57634

O-RING

2

2

2

2

18

91317–06018

BOLT

5

5

5

5

19

5H0–1111F–00

PLATE

1

1

1

1

20

97007–06012

BOLT

2

2

2

2

21

90215–06184

WASHER, LOCK

1

1

1

1

22

94701–00333

PLUG, SPARK (NGK DR8EA)

1

1

1

1

UR

94701–00222

PLUG, SPARK (ND X24ESR-U)

1

1

1

1

UR

23

15A–11162–00

ABSORBER 2

2

2

2

2

24

5H0–11162–00

ABSORBER 2

2

2

2

2

25

15A–11161–01

ABSORBER 1

1

1

1

1

B3

FIG.

2

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

10D5

10D6

10D7

10D8

REMARKS

1

47J–11310–00

CYLINDER

1

1

1

1

2

93210–72529

O-RING

1

1

1

1

3

5VC–11351–01

GASKET, CYLINDER

1

1

1

1

4

93210–13361

O-RING

1

1

1

1

5

99530–14016

PIN, DOWEL

2

2

2

2

6

91317–06030

BOLT

2

2

2

2

7

15A–15441–00

HOLDER, CLUTCH CABLE

1

1

1

1

B4

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

10D5

10D6

10D7

10D8

REMARKS

1

5H0–11400–01

CRANKSHAFT ASSY

1

1

1

1

2

5H0–11412–09

.CRANK 1

1

1

1

1

3

5H0–11422–00

.CRANK 2

1

1

1

1

4

5H0–11681–00

.PIN, CRANK 1

1

1

1

1

5

93310–530J3

.BEARING

1

1

1

1

6

15A–11651–00

.ROD, CONNECTING

1

1

1

1

7

93306–30611

BEARING

1

1

1

1

8

36X–11631–00–A0

PISTON (STD)

1

1

1

1

36X–11636–00

PISTON (0.50MM O/S)

1

1

1

1

AP

36X–11638–00

PISTON (1.00MM O/S)

1

1

1

1

AP

9

15A–11603–00

PISTON RING SET (STD)

1

1

1

1

15A–11605–00

PISTON RING SET (0.50MM O/S)

1

1

1

1

AP

15A–11607–00

PISTON RING SET (1.00MM O/S)

1

1

1

1

AP

10

15A–11633–00

PIN, PISTON

1

1

1

1

11

93450–17044

CIRCLIP

2

2

2

2

12

90201–201E4

WASHER, PLATE

1

1

1

1

13

5H0–11496–00

BOSS, BUFFER

1

1

1

1

14

90501–21133

SPRING, COMPRESSION

6

6

6

6

15

93605–10090

PIN, DOWEL

3

3

3

3

16

5H0–11536–00

GEAR, DRIVE (38T)

1

1

1

1

17

90214–20023

WASHER, CLAW

1

1

1

1

18

90240–07083

PIN, CLEVIS

1

1

1

1

19

90501–07629

SPRING, COMPRESSION

1

1

1

1

20

93602–13177

PIN, DOWEL

1

1

1

1

21

5H0–11531–00

GEAR, BALANCE WEIGHT (38T)

1

1

1

1

22

15A–11454–00

WEIGHT 1

1

1

1

1

23

93306–30427

BEARING

1

1

1

1

B5

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

10D5

10D6

10D7

10D8

REMARKS

24

93306–30427

BEARING

1

1

1

1

25

90282–05013

KEY, STRAIGHT

1

1

1

1

26

90215–14205

WASHER, LOCK

1

1

1

1

27

90170–14284

NUT

1

1

1

1

28

90280–05013

KEY, WOODRUFF

1

1

1

1

29

90201–10508

WASHER, PLATE

1

1

1

1

30

90101–10188

BOLT

1

1

1

1

B6

FIG.

4

VALVE

REF.

NO.

PART NO.

DESCRIPTION

10D5

10D6

10D7

10D8

REMARKS

1

5H0–12111–02

VALVE, INTAKE

1

1

1

1

2

5H0–12121–01

VALVE, EXHAUST

1

1

1

1

3

4G0–12116–01

SEAT, VALVE SPRING

2

2

2

2

4

11H–12113–00

SPRING, VALVE INNER

2

2

2

2

5

11H–12114–00

SPRING, VALVE OUTER

2

2

2

2

6

5H0–12119–00

SEAL, VALVE STEM

2

2

2

2

7

4G0–12117–00

RETAINER, VALVE SPRING

2

2

2

2

8

4G0–12118–00

COTTER, VALVE

4

4

4

4

9

36X–12151–00

ARM, VALVE ROCKER

2

2

2

2

10

5H0–12156–00

SHAFT, ROCKER 2

1

1

1

1

11

5H0–12146–00

SHAFT, ROCKER

1

1

1

1

12

93210–09165

O-RING

1

1

1

1

13

2NX–12159–00

SCREW, VALVE ADJUSTING

2

2

2

2

14

90170–06128

NUT

2

2

2

2

B7

FIG.

5

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

10D5

10D6

10D7

10D8

REMARKS

1

36X–12171–00

CAMSHAFT 1

1

1

1

1

2

1KH–12176–00

SPROCKET, CAM CHAIN

1

1

1

1

3

93604–10011

PIN, DOWEL

1

1

1

1

4

90101–10303

BOLT

1

1

1

1

5

90201–10591

WASHER, PLATE

1

1

1

1

6

90387–255F3

COLLAR

1

1

1

1

7

94580–41104

CHAIN (DID25SH 104L)

1

1

1

1

8

5H0–12231–00

GUIDE, STOPPER 1

1

1

1

1

9

5N0–12241–00

GUIDE, STOPPER 2

1

1

1

1

10

3GC–12210–10

TENSIONER ASSY, CAM CHAIN

1

1

1

1

11

4FM–12213–00

GASKET, TENSIONER CASE

1

1

1

1

12

91317–06025

BOLT

2

2

2

2

13

97027–06016

BOLT

2

2

2

2

14

92907–06600

WASHER, PLATE

2

2

2

2

B8

FIG.

6

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

10D5

10D6

10D7

10D8

REMARKS

1

5H0–13300–02

OIL PUMP ASSY

1

1

1

1

2

5H0–13326–01

.GEAR, PUMP DRIVEN 2 (45T)

1

1

1

1

3

93603–12030

.PIN, DOWEL

1

1

1

1

4

4BE–13329–01

GASKET, PUMP COVER

1

1

1

1

5

98707–06030

SCREW, FLAT HEAD

3

3

3

3

6

51Y–13411–00

STRAINER, OIL

1

1

1

1

7

90501–18576

SPRING, COMPRESSION

1

1

1

1

8

5H0–15351–00

PLUG, DRAIN

1

1

1

1

9

93210–347A1

O-RING

1

1

1

1

10

5H0–13440–09

ELEMENT ASSY, OIL CLEANER

1

1

1

1

11

15A–13447–00

COVER, OIL ELEMENT

1

1

1

1

12

93210–54175

O-RING

1

1

1

1

13

90109–06419

BOLT

1

1

1

1

14

93210–07135

O-RING

1

1

1

1

15

95027–06025

BOLT, FLANGE

1

1

1

1

16

90105–065A1

BOLT, FLANGE

1

1

1

1

B9

FIG.

7

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

10D5

10D6

10D7

10D8

REMARKS

1

5LB–13586–02

JOINT, CARBURETOR 1

1

1

1

1

2

93210–35537

O-RING

1

1

1

1

3

91317–06020

BOLT

2

2

2

2

4

90450–44062

HOSE CLAMP ASSY

1

1

1

1

5

2JX–14411–02

CASE, AIR CLEANER 1

1

1

1

1

6

5LB–14453–10

JOINT, AIR CLEANER 1

1

1

1

1

7

2JL–14437–00

DUCT

1

1

1

1

8

2JX–14412–00

CAP, CLEANER CASE 1

1

1

1

1

9

2JX–14452–00

SEAL

1

1

1

1

10

97707–50520

SCREW, TAPPING

7

7

7

7

11

2JX–14451–00

ELEMENT, AIR CLEANER

1

1

1

1

12

2JX–14458–00

GUIDE

1

1

1

1

13

2JX–14422–00

CAP, CLEANER CASE 2

1

1

1

1

14

5U8–14457–00

SEAL

1

1

1

1

15

90154–05005

SCREW, BINDING

4

4

4

4

16

34X–1443E–00

PIPE, DRAIN

1

1

1

1

17

90467–11106

CLIP

1

1

1

1

18

90460–51059

CLAMP, HOSE

1

1

1

1

19

90119–06056

BOLT, WITH WASHER

1

1

1

1

20

90119–06063

BOLT, WITH WASHER

2

2

2

2

21

5LB–13584–00

PIPE, INTAKE MANIFOLD

1

1

1

1

22

90338–08007

PLUG

1

1

1

1

23

90467–10041

CLIP

2

2

2

2

B10

FIG.

8

CARBURETOR

REF.

NO.

PART NO.

DESCRIPTION

10D5

10D6

10D7

10D8

REMARKS

1

5FY–14301–10

CARBURETOR ASSY 1

1

1

5FY–14301–00

CARBURETOR ASSY 1

1

5LB–14301–01

CARBURETOR ASSY 1

1

2

97801–05010

.THROTTLE SCREW

2

2

2

2

3

5LB–14321–00

.SCREW, THROTTLE

1

1

1

1

4

2JX–14333–00

.SPRING, THROTTLE STOP

1

1

1

1

5

5LB–14357–00

.WASHER, PLAIN

1

1

1

1

6

5LB–1434A–00

.SUCTION PISTON ASSY

1

1

1

1

7

5LB–14936–00

.SEAT, SPRING

1

1

1

1

8

5LB–14275–00

.SPRING

1

1

1

1

9

5FY–14336–00

.NEEDLE

1

1

1

5LB–14336–00

.NEEDLE

1

10

5LB–14286–00

.SPRING

1

1

1

1

11

5LB–14216–00

.SCREW

2

2

2

2

12

5LB–14341–00

.NOZZLE, MAIN

1

1

1

1

13

5LB–14341–10

.BLEED, MAIN NOZZLE

1

1

1

1

14

288–14343–63

.JET, MAIN (#125)

1

1

288–14343–64

.JET, MAIN (#128)

1

288–14343–66

.JET, MAIN (#132)

1

15

5LB–14342–65

.JET, PILOT (#31)

1

1

1

1

16

5LB–14105–00

.PILOT SCREW SET

1

1

1

1

17

5LB–14368–00

.DIAPHRAGM ASSY 1

1

1

1

1

18

5LB–14589–00

.SPRING

1

1

1

1

19

5LB–14293–00

.COVER 1

1

1

1

1

20

214–24535–00

.SCREW, LEVER FITTING

2

2

2

2

21

50M–14355–00

.PLUG

1

1

1

1

22

5FY–14371–00

.PLUNGER, STARTER

1

1

1

1