1H5B6-100E1

(

)

TT-R110EY (5B66) CANADA

TT-R110E (5B67) EUROPE,SOUTH AFRICA

TT-R110EY (5B68) AUSTRALIA

TT-R110E/TT-R110EY

PARTS CATALOGUE

©2008 by Yamaha Motor Co., Ltd.

1st edition, July 2008

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation

Colour Name

Colour Code

DPBSE(*)

DEEP PURPLISH BLUE SOLID E

0583

SL

SILVER

0035

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

5B66

A

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

5B67

A

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

5B68

A

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

5B66

010

CANADA

5B67

010

AUSTRIA

BELGIUM

DENMARK

FINLAND

FRANCE

GERMANY

GREECE

IRELAND

NETHERLANDS

NORWAY

PORTUGAL

SPAIN

SWEDEN

SWITZERLAND

UNITED KINGDOM

020

SOUTH AFRICA

5B68

010

AUSTRALIA

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER HEAD .................................................................1

CRANKSHAFT & PISTON ....................................................2

VALVE ...................................................................................3

CAMSHAFT & CHAIN ...........................................................4

OIL PUMP .............................................................................5

INTAKE .................................................................................6

CARBURETOR .....................................................................7

EXHAUST .............................................................................9

CRANKCASE ........................................................................10

CRANKCASE COVER 1 .......................................................11

STARTER ..............................................................................12

STARTER CLUTCH ..............................................................13

CLUTCH ................................................................................14

TRANSMISSION ...................................................................16

SHIFT CAM & FORK .............................................................17

SHIFT SHAFT .......................................................................18

CHASSIS

FRAME ..................................................................................19

FENDER ................................................................................20

SIDE COVER ........................................................................21

REAR ARM & SUSPENSION ...............................................22

STEERING ............................................................................23

FRONT FORK .......................................................................24

FUEL TANK ...........................................................................26

SEAT .....................................................................................28

FRONT WHEEL ....................................................................29

REAR WHEEL .......................................................................30

STEERING HANDLE & CABLE ............................................32

STAND & FOOTREST ..........................................................33

GENERATOR ........................................................................34

STARTING MOTOR ..............................................................35

HANDLE SWITCH & LEVER ................................................36

ELECTRICAL 1 .....................................................................37

INDEX

NUMERICAL INDEX .............................................................39

1

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

5B66

5B67

5B68

REMARKS

1

5TP–E1111–30

HEAD, CYLINDER 1

1

1

1

2

4ST–11134–11

.GUIDE, VALVE 2

2

2

2

3

93440–10153

.CIRCLIP

2

2

2

4

90116–06804

BOLT, STUD

2

2

2

5

4ST–E1185–00

COVER, CYLINDER HEAD SIDE 1

1

1

1

6

93210–638G6

O-RING

1

1

1

7

98507–06016

SCREW, PAN HEAD

2

2

2

8

4ST–E1186–00

COVER, CYLINDER HEAD SIDE 2

2

2

2

9

93210–448G4

O-RING

2

2

2

10

90201–08609

WASHER, PLATE

4

4

4

11

90176–08026

NUT, CROWN

4

4

4

12

94700–00880

PLUG, SPARK (NGK CR6HSA)

1

1

1

13

3S0–E1181–00

GASKET, CYLINDER HEAD 1

1

1

1

14

91810–14809

PIN, DOWEL

2

2

2

15

95027–06090

BOLT, FLANGE

2

2

2

16

5TP–E1310–01

CYLINDER

1

1

1

17

93210–568G8

O-RING

1

1

1

18

4ST–E1351–02

GASKET, CYLINDER

1

1

1

19

90465–08230

CLAMP

1

1

1

2

FIG.

2

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

5B66

5B67

5B68

REMARKS

1

5TP–WE140–20

CRANKSHAFT ASSY

1

1

1

2

5LM–E1681–00

.PIN, CRANK 1

1

1

1

3

93310–526Y6

.BEARING

1

1

1

4

5TN–E1651–02

.ROD, CONNECTING

1

1

1

5

5TP–E1422–00

.CRANK 2

1

1

1

6

5ER–E1445–00

.SPACER

1

1

1

7

93306–205YG

BEARING

1

1

1

8

90280–03017

KEY, WOODRUFF

1

1

1

9

3S0–E1631–00–A0

PISTON (STD)

1

1

1

3S0–E1636–00

PISTON (0.50MM O/S)

1

1

1

AP

3S0–E1638–00

PISTON (1.00MM O/S)

1

1

1

AP

10

5LM–E1633–00

PIN, PISTON

1

1

1

11

93450–14088

CIRCLIP

2

2

2

12

5TP–E1603–20

PISTON RING SET (STD)

1

1

1

5TP–E1605–20

PISTON RING SET (0.50MM O/S)

1

1

1

AP

5TP–E1607–20

PISTON RING SET (1.00MM O/S)

1

1

1

AP

3

FIG.

3

VALVE

REF.

NO.

PART NO.

DESCRIPTION

5B66

5B67

5B68

REMARKS

1

5TP–E2111–00

VALVE, INTAKE

1

1

1

2

5TP–E2121–00

VALVE, EXHAUST

1

1

1

3

5ER–E2119–00

SEAL, VALVE STEM

2

2

2

4

5TN–E2114–00

SPRING, VALVE OUTER

2

2

2

5

3S0–E2118–00

COTTER, VALVE

4

4

4

6

5TN–12117–00

RETAINER, VALVE SPRING

2

2

2

7

5TN–E2126–00

SEAT, VALVE SPRING 2

2

2

2

8

2P2–E2151–00

ARM, VALVE ROCKER

2

2

2

9

22F–12159–00

SCREW, VALVE ADJUSTING

2

2

2

10

90170–05302

NUT

2

2

2

11

4ST–E2156–00

SHAFT, ROCKER 2

2

2

2

4

FIG.

4

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

5B66

5B67

5B68

REMARKS

1

5TP–E2170–00

CAMSHAFT ASSY 1

1

1

1

2

93210–10804

.O-RING

1

1

1

3

93306–002X2

BEARING

1

1

1

4

5TP–E111F–00

PLATE

1

1

1

5

91317–06012

BOLT

1

1

1

6

5TP–E2176–00

SPROCKET, CAM CHAIN

1

1

1

7

90201–08326

WASHER, PLATE

1

1

1

8

90101–08590

BOLT

1

1

1

9

94568–B3086

CHAIN

1

1

1

10

2P2–E2231–00

GUIDE, STOPPER 1

1

1

1

11

2P2–E2241–00

GUIDE, STOPPER 2

1

1

1

12

91317–06016

BOLT

2

2

2

13

2P2–E2210–00

TENSIONER ASSY, CAM CHAIN

1

1

1

14

3S0–E2213–00

GASKET, TENSIONER CASE

1

1

1

15

90430–06014

GASKET

2

2

2

16

91317–06018

BOLT

2

2

2

5

FIG.

5

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

5B66

5B67

5B68

REMARKS

1

3S0–E3104–00

OIL PUMP SUB ASSY

1

1

1

2

5TP–E3325–00

GEAR, PUMP DRIVEN

1

1

1

3

99001–05600

CIRCLIP

1

1

1

4

5TP–E3329–00

GASKET, PUMP COVER

1

1

1

5

90155–06007

SCREW, FLAT FILLISTER

2

2

2

6

90340–12808

PLUG, STRAIGHT SCREW

1

1

1

7

4YS–E1198–00

GASKET

1

1

1

8

4ST–E3411–00

STRAINER, OIL

1

1

1

9

5TP–E3324–00

GEAR, PUMP DRIVE

1

1

1

10

5TP–E3451–00

FILTER,ROTARY

1

1

1

6

FIG.

6

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

5B66

5B67

5B68

REMARKS

1

5B6–E3586–00

JOINT, CARBURETOR 1

1

1

1

2

4GL–13595–01

JOINT

1

1

1

3

93210–258G2

O-RING

1

1

1

4

93210–25552

O-RING

1

1

1

5

91317–06040

BOLT

2

2

2

6

91317–06025

BOLT

2

2

2

7

5B6–14411–00

CASE, AIR CLEANER 1

1

1

1

8

5B6–14412–00

CAP, CLEANER CASE 1

1

1

1

9

5B6–14472–00

PLATE, ELEMENT

1

1

1

10

5B6–14451–00

ELEMENT, AIR CLEANER

1

1

1

11

5B6–14437–00

DUCT

1

1

1

12

5B6–14453–00

JOINT, AIR CLEANER 1

1

1

1

13

3LD–14462–00

SEAL

1

1

1

14

59V–14457–00

SEAL

1

1

1

15

90467–22080

CLIP

1

1

1

16

98907–06025

SCREW, BIND

3

3

3

17

5XT–1443E–00

PIPE, DRAIN

1

1

1

18

90467–11106

CLIP

1

1

1

19

5Y1–14419–00

PIPE

1

1

1

20

4TR–13474–01

BAND

1

1

1

21

90159–06056

SCREW, WITH WASHER

2

2

2

7

FIG.

7

CARBURETOR

REF.

NO.

PART NO.

DESCRIPTION

5B66

5B67

5B68

REMARKS

1

5B6–14101–00

CARBURETOR ASSY 1

1

1

1

2

4GL–14239–00

.SEAL

1

1

1

3

18A–14143–19

.JET, MAIN (# 95)

1

1

1

4

5KA–14141–13

.NOZZLE, MAIN

1

1

1

5

5B6–1490J–00

.NEEDLE SET

1

1

1

6

2MM–14142–12

.JET, PILOT(#12.5)

1

1

1

7

7LG–14150–11

.NEEDLE ASSY

1

1

1

8

353–14186–00

.PIN, FLOAT

1

1

1

9

5HN–14104–00

.AIR SCREW SET

1

1

1

10

12R–14191–00

.PLUG, DRAIN

1

1

1

11

98507–04014

.SCREW, PAN HEAD

4

4

4

12

92907–04100

.WASHER, SPRING

4

4

4

13

5DV–14103–00

.THROTTLE SCREW SET

1

1

1

14

5HN–14985–00

.FLOAT

1

1

1

15

5HN–1410A–00

.STARTER SET

1

1

1

16

5HN–14135–00

..COIL, SPRING

1

1

1

17

5B6–14112–25

.VALVE, THROTTLE 1

1

1

1

18

241–14147–00

.O-RING

1

1

1

19

4GL–14348–00

.PIPE 1

1

1

1

20

98507–04012

.SCREW, PAN HEAD

1

1

1

21

92907–04100

.WASHER, SPRING

1

1

1

22

4GL–14292–10

.BRACKET 2

1

1

1

23

4GL–14577–10

.ROD

1

1

1

24

4GL–14293–00

.COVER 1

1

1

1

25

4GL–14536–10

.GASKET

1

1

1

26

3F7–14991–00

.PLUG, SCREW

1

1

1

27

98507–04010

.SCREW, PAN HEAD

3

3

3

8

FIG.

7

CARBURETOR

REF.

NO.

PART NO.

DESCRIPTION

5B66

5B67

5B68

REMARKS

28

92907–04100

.WASHER, SPRING

3

3

3

29

812–14137–00

.CLIP

1

1

1

30

1A8–14953–00

.WASHER

1

1

1

31

4GL–14275–01

.SPRING

1

1

1

32

98507–04016

.SCREW, PAN HEAD

1

1

1

33

92907–04100

.WASHER, SPRING

1

1

1

34

256–14919–00

.CLIP

1

1

1

35

1V3–14126–00

.GASKET

1

1

1

36

5YT–14193–00

.PIPE

1

1

1

37

522–14161–00

.NUT, CABLE ADJUSTING

1

1

1

38

5HN–14148–00

.PIPE

1

1

1

39

5DV–14594–10

.NUT

2

2

2

40

4GL–14155–10

.GUIDE, CABLE

1

1

1

41

5LW–14994–00

.NET, FILTER

1

1

1

9

FIG.

8

EXHAUST

REF.

NO.

PART NO.

DESCRIPTION

5B66

5B67

5B68

REMARKS

1

5B6–14711–00

MUFFLER 1

1

1

1

2

5B6–14780–00

SPARK ARRESTER ASSY

1

1

1

3

95027–06010

BOLT, FLANGE

3

3

3

4

5B6–14718–00

PROTECTOR, MUFFLER 1

1

1

1

5

5B6–14728–00

PROTECTOR, MUFFLER 2

1

1

1

6

5B6–14738–00

PROTECTOR, MUFFLER 3

1

1

1

7

90201–05017

WASHER, PLATE

18 18 18

8

98980–06008

SCREW, BIND

9

9

9

9

5HP–14758–00

PROTECTOR, SILENCER

1

1

1

10

5HP–1479J–00

COVER 2

1

1

1

11

90183–04047

NUT, SPRING

2

2

2

12

22W–24181–00

DAMPER, LOCATING 1

1

1

1

13

5B6–1479H–00

COVER, 1

1

1

1

14

3DM–14613–00

GASKET, EXHAUST PIPE

1

1

1

15

95707–06500

NUT, FLANGE

2

2

2

16

90201–08326

WASHER, PLATE

1

1

1

17

90110–08097

BOLT, HEXAGON SOCKET HEAD

1

1

1