1D5PV-440E1

(

)

RX-Z (5PV2) MALAYSIA

RX-Z

PARTS CATALOGUE

©2004 by Yamaha Motor Co., Ltd.

1st edition, October 2004

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

FOREWORD

7.

Applicable Serial No.

Frame Serial No.

Engine Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

9.

Applicable Starting Serial No.

Frame Serial No.

Engine Serial No.

Abbreviation

Colour Name

Colour Code

BWC1

BLUISH WHITE COCKTAIL 1

0390

CIS

CIRCUIT SILVER

00WN

DPBMC(*)

DEEP PURPLISH BLUE METALLIC C

0564

LGB

LOW GLOSS BLACK

0098

VRC1(*)

VIVID RED COCKTAIL 1

0121

YB(*)

YAMAHA BLACK

0033

Serial No.

Name Of Q’ty Column

Model Code

Serial No.

Name Of Q’ty Column

Model Code

CONTENTS

ENGINE

CYLINDER ............................................................................1

CRANKSHAFT & PISTON ....................................................2

OIL PUMP .............................................................................4

INTAKE .................................................................................6

CARBURETOR .....................................................................8

EXHAUST .............................................................................9

CRANKCASE ........................................................................10

CRANKCASE COVER 1 .......................................................11

STARTER ..............................................................................12

CLUTCH ................................................................................13

TRANSMISSION ...................................................................14

TACHOMETER GEAR ..........................................................16

SHIFT CAM & FORK .............................................................17

SHIFT SHAFT .......................................................................18

CHASSIS

FRAME ..................................................................................19

FENDER ................................................................................20

SIDE COVER ........................................................................21

OIL TANK ..............................................................................23

REAR ARM & SUSPENSION ...............................................24

STEERING ............................................................................25

FRONT FORK .......................................................................26

FUEL TANK ...........................................................................28

SEAT .....................................................................................30

FRONT WHEEL ....................................................................31

FRONT BRAKE CALIPER ....................................................32

REAR WHEEL .......................................................................33

STEERING HANDLE & CABLE ............................................35

FRONT MASTER CYLINDER ...............................................36

STAND & FOOTREST ..........................................................37

COWLING 1 ..........................................................................39

GENERATOR ........................................................................41

FLASHER LIGHT ..................................................................42

METER ..................................................................................43

HEADLIGHT ..........................................................................44

TAILLIGHT ............................................................................45

HANDLE SWITCH & LEVER ................................................46

ELECTRICAL 1 .....................................................................47

ELECTRICAL 2 .....................................................................48

INDEX

NUMERICAL INDEX ............................................................. 49

1

FIG.

1

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

5PV2

REMARKS

1

55K–11111–10

HEAD, CYLINDER 1

1

2

463–11127–02

ABSORBER 3

6

3

55K–11161–00

ABSORBER 1

2

4

55K–11127–00

ABSORBER 3

2

5

4Y2–11129–00

ABSORBER 5

2

6

90116–08393

BOLT, STUD

4

7

90176–08061

NUT, CROWN

4

8

94701–00261

PLUG SPARK (NGK BR9ES)

1

9

55G–11181–00

GASKET, CYLINDER HEAD 1

1

10

5PV–11311–00

CYLINDER 1

1

11

55K–1131E–00

HOLDER 1

4

12

55K–1131M–10

COVER

2

13

55K–11326–00

SEAT

2

14

90154–06029

SCREW, BINDING

4

15

4X8–11162–00

ABSORBER 2

4

16

30X–11127–00

ABSORBER 3

2

17

55K–11351–01

GASKET, CYLINDER

1

18

90116–08318

BOLT, STUD

2

19

90116–08388

BOLT, STUD

2

20

99530–10114

PIN, DOWEL

2

21

90179–08299

NUT

4

2

FIG.

2

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

5PV2

REMARKS

1

55K–11400–01

CRANKSHAFT ASSY

1

2

55K–11412–01

.CRANK 1

1

3

55K–11422–00

.CRANK 2

1

4

55K–11651–00

.ROD, CONNECTING

1

5

55K–11681–00

.PIN, CRANK 1

1

6

90209–22257

.WASHER

2

7

93310–522J0

.BEARING

1

8

5PV–11631–00–A0

PISTON (STD)

1

5PV–11635–00

PISTON (0.25MM O/S)

1

AP

5PV–11636–00

PISTON (0.50MM O/S)

1

AP

5PV–11637–00

PISTON (0.75MM O/S)

1

AP

5PV–11638–00

PISTON (1.00MM O/S)

1

AP

9

5PV–11603–00

PISTON RING SET (STD)

1

5PV–11604–00

PISTON RING SET (0.25MM O/S)

1

AP

5PV–11605–00

PISTON RING SET (0.50MM O/S)

1

AP

5PV–11606–00

PISTON RING SET (0.75MM O/S)

1

AP

5PV–11607–00

PISTON RING SET (1.00MM O/S)

1

AP

10

93310–216J2

BEARING

1

11

4Y2–11633–00

PIN, PISTON

1

12

93450–17044

CIRCLIP

2

13

93306–20529

BEARING

1

14

93306–30421

BEARING

1

15

93103–25098

OIL SEAL

1

16

93103–28097

OIL SEAL

1

17

90387–207F3

COLLAR

1

18

90280–03017

KEY, WOODRUFF

1

19

90282–05047

KEY, STRAIGHT

1

3

FIG.

2

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

5PV2

REMARKS

20

10V–11536–01

GEAR, DRIVE (43T)

1

21

55K–11454–00

WEIGHT 1

1

22

93306–20216

BEARING

1

23

93306–20313

BEARING

1

24

90282–05013

KEY, STRAIGHT

1

25

55K–11530–00

BALANCER WIEGHT GEAR COMP.43T

1

26

90215–12235

WASHER, LOCK

1

27

90170–12337

NUT

1

4

FIG.

3

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

5PV2

REMARKS

1

55K–13101–02

OIL PUMP ASSY

1

2

90430–04004

.GASKET

1

3

98901–04008

.SCREW, BIND

1

4

137–13138–01

.PLATE, ADJUSTING

1

5

137–13137–00–03

.SHIM (T=0.3)

1

UR

137–13137–00–05

.SHIM (T=0.5)

1

UR

137–13137–00–10

.SHIM (T=1.0)

1

UR

6

92901–05100

.WASHER, SPRING

1

7

95301–05600

.NUT

1

8

90445–05681

.HOSE (L210)

1

9

90468–02033

.CLIP

1

10

18G–13174–00

HOLDER, OIL PIPE

1

11

55K–13175–01

SHAFT, WORM

1

12

90201–08624

WASHER, PLATE

1

13

126–13116–01

GASKET, PUMP CASE

1

14

98507–05014

SCREW, PAN HEAD

2

15

93101–10001

OIL SEAL

1

16

137–13176–00

METAL, WORM SHAFT OUTER

1

17

10V–13178–01

GEAR, PUMP DRIVE

1

18

93603–22028

PIN, DOWEL

1

19

93430–08007

CIRCLIP

2

20

363–13133–01

CLIP

1

21

93210–07100

O-RING

1

22

90468–08086

CLIP

1

23

90468–15020

CLIP

1

24

367–13174–00

HOLDER, OIL PIPE

1

25

90445–092E8

HOSE (L450)

1

5

FIG.

3

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

5PV2

REMARKS

26

90467–08075

CLIP

1

6

FIG.

4

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

5PV2

REMARKS

1

3BS–13610–00

REED VALVE ASSY

1

2

3BS–13613–00

.REED, VALVE

1

3

10V–13616–01

.STOPPER, REED VALVE

2

4

98507–03008

.SCREW, PAN HEAD

4

5

92907–03100

.WASHER, SPRING

4

6

3BS–13613–10

.REED, VALVE

1

7

3GG–13621–00

GASKET, VALVE SEAT

1

8

31K–13565–01

JOINT, CARBURETOR

1

9

3XL–13575–00

BAND

1

10

95027–06025

BOLT, FLANGE

4

11

55K–13581–01

CHAMBER, AIR

1

12

90119–06117

BOLT, WITH WASHER

2

13

55K–13584–00

PIPE, INTAKE MANIFOLD

1

14

90445–21551

HOSE (L165)

1

15

90467–20050

CLIP

3

16

55F–E4411–00

CASE, AIR CLEANER 1

1

17

55F–E4412–00

CAP, CLEANER CASE 1

1

18

55F–E4468–00

PLATE,ELEMENT FITTING

1

19

3BS–E4451–00

ELEMENT, AIR CLEANER

1

20

3XL–E4476–00

SEAL

1

21

98507–06025

SCREW, PAN HEAD

3

22

92907–06600

WASHER, PLATE

3

23

3XL–E4453–00

JOINT, AIR CLEANER 1

1

24

29N–14437–00

DUCT

1

25

3BS–F1747–00

DAMPER

1

26

90159–06084

SCREW, WITH WASHER

2

27

90460–49058

CLAMP, HOSE

1

7

FIG.

4

INTAKE

REF.

NO.

PART NO.

DESCRIPTION

5PV2

REMARKS

28

90468–02033

CLIP

1

8

FIG.

5

CARBURETOR

REF.

NO.

PART NO.

DESCRIPTION

5PV2

REMARKS

1

5PV–E4101–00

CARBURETOR ASSY 1

1

2

1NT–14142–22

.JET, PILOT (# 22.5)

1

3

137–14143–39

.JET, MAIN (#195)

1

4

1TT–14107–25

.NEEDLE VALVE SET

1

5

127–14186–00

.PIN, FLOAT

1

6

5PV–1490J–00

.NEEDLE SET

1

7

314–14185–00

.FLOAT

1

8

5PV–14141–38

.NOZZLE, MAIN

1

9

137–14153–00

.WASHER, MAIN JET

1

10

304–14184–00

.GASKET, FLOAT CHAMBER

1

11

31J–14103–00

.THROTTLE SCREW SET

1

12

802–14161–00

.NUT, CABLE ADJUSTING

1

13

353–14138–00

.CLIP, PLUNGER

1

14

132–14146–00

.PLATE

2

15

97607–04116

.SCREW,WITH WASHER

4

16

183–14197–00

.PIPE

2

17

3RR–14193–10

.PIPE

1

18

12R–14191–00

.PLUG, DRAIN

1

19

132–14173–00

.COVER, PLUNGER CAP

1

20

152–14174–00

.CAP, PLUNGER

1

21

156–14135–00

.SPRING, PLUNGER

1

22

5PV–14171–00

.PLUNGER, STARTER

1

23

10W–14104–00

.AIR SCREW SET

1

24

3X3–14169–00

.CAP

1

25

248–14131–00

.SPRING, THROTTLE VALVE

1

26

3RR–1411F–20

.VALVE, THROTTLE 2

1

9

FIG.

6

EXHAUST

REF.

NO.

PART NO.

DESCRIPTION

5PV2

REMARKS

1

3PA–14613–10

GASKET, EXHAUST PIPE

1

2

90116–08166

BOLT, STUD

2

3

95707–08500

NUT, FLANGE

2

4

5PV–E4711–01

MUFFLER 1

1

5

5PV–E4718–00

PROTECTOR, MUFFLER 1

1

6

5PV–E4728–00

PROTECTOR, MUFFLER 2

1

7

5PV–E4758–00

PROTECTER, SILENCER

1

8

98907–06010

SCREW, BIND

3

9

98980–06010

SCREW, BIND

2

10

98907–06008

SCREW, BIND

4

11

90201–05013

WASHER, PLATE

18

12

90201–06055

WASHER, PLATE

3

13

91314–10035

BOLT

1

14

92907–10600

WASHER, PLATE

1

15

95707–10500

NUT, FLANGE

1

16

90201–101J1

WASHER, PLATE

1

10

FIG.

7

CRANKCASE

REF.

NO.

PART NO.

DESCRIPTION

5PV2

REMARKS

1

55K–15111–00

CRANKCASE 1

1

2

55K–15121–00

CRANKCASE 2

1

3

99530–12016

PIN, DOWEL

2

4

98507–06045

SCREW, PAN HEAD

6

5

90340–12059

PLUG, STRAIGHT SCREW

1

6

90430–12227

GASKET

1

7

55K–15128–00

HOLDER

1

8

98507–08010

SCREW, PAN HEAD

1

9

98507–06030

SCREW, PAN HEAD

1

10

98507–06060

SCREW, PAN HEAD

5

11

120–15371–00

BREATHER

1

12

90446–07009

HOSE

1

13

90201–122F8

WASHER, PLATE

2