1N2SG-110E1

(

)

YZFR1E (2SG7) U49

YZFR1EC (2SG8) CALIFORNIA

YZFR1E/YZFR1EC

PARTS CATALOGUE

©2013 by Yamaha Motor Co., Ltd.

1st edition, August 2013

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation

Colour Name

Colour Code

BWC1

BLUISH WHITE COCKTAIL 1

0390

DPBMC(*)

DEEP PURPLISH BLUE METALLIC C

0564

LGB

LOW GLOSS BLACK

0098

LNYM9

LIGHT GRAYISH YELLOW ME 9

1367

MBL2

MAT BLACK 2

0582

MNM3(*)

MAT GRAY METALLIC 3

1278

SMX

BLACK METALLIC X

0903

VRC1(*)

VIVID RED COCKTAIL 1

0121

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

2SG7

A

0564

DEEP PURPLISH BLUE METALLIC C

DPBMC

B

0121

VIVID RED COCKTAIL 1

VRC1

C

1278

MAT GRAY METALLIC 3

MNM3

2SG8

A

0564

DEEP PURPLISH BLUE METALLIC C

DPBMC

B

0121

VIVID RED COCKTAIL 1

VRC1

C

1278

MAT GRAY METALLIC 3

MNM3

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

2SG7

010

U49

2SG8

010

CALIFORNIA

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER HEAD .................................................................1

CYLINDER ............................................................................3

CRANKSHAFT & PISTON ....................................................4

VALVE ...................................................................................5

CAMSHAFT & CHAIN ...........................................................7

WATER PUMP ......................................................................8

RADIATOR & HOSE .............................................................10

OIL PUMP .............................................................................13

OIL CLEANER .......................................................................14

INTAKE .................................................................................15

INTAKE 2 ..............................................................................17

AIR INDUCTION SYSTEM ....................................................19

EXHAUST .............................................................................20

CRANKCASE ........................................................................23

CRANKCASE COVER 1 .......................................................25

STARTER ..............................................................................27

CLUTCH ................................................................................28

TRANSMISSION ...................................................................30

SHIFT CAM & FORK .............................................................32

SHIFT SHAFT .......................................................................33

CHASSIS

FRAME ..................................................................................35

FENDER ................................................................................38

SIDE COVER ........................................................................40

REAR ARM ...........................................................................41

REAR SUSPENSION ............................................................43

STEERING ............................................................................44

FRONT FORK .......................................................................46

FUEL TANK ...........................................................................48

SEAT .....................................................................................52

FRONT WHEEL ....................................................................53

FRONT BRAKE CALIPER ....................................................54

REAR WHEEL .......................................................................55

REAR BRAKE CALIPER .......................................................57

STEERING HANDLE & CABLE ............................................58

FRONT MASTER CYLINDER ...............................................59

STAND & FOOTREST ..........................................................61

REAR MASTER CYLINDER .................................................64

COWLING 1 ..........................................................................66

COWLING 2 ..........................................................................70

GENERATOR ....................................................................... 73

STARTING MOTOR ............................................................. 74

FLASHER LIGHT .................................................................. 75

METER ................................................................................. 76

HEADLIGHT ......................................................................... 77

TAILLIGHT ............................................................................ 78

HANDLE SWITCH & LEVER ................................................ 79

ELECTRICAL 1 ..................................................................... 80

ELECTRICAL 2 ..................................................................... 82

INDEX

NUMERICAL INDEX ............................................................. 85

1

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

2SG7

2SG8

REMARKS

1

14B–11101–19

CYLINDER HEAD ASSY

1

1

2

14B–11133–10

.GUIDE, VALVE 1

8

8

3

4C8–11134–10

.GUIDE, VALVE 2

8

8

4

90340–18002

.PLUG, STRAIGHT SCREW

3

3

5

91808–16023

.PIN, DOWEL

2

2

6

91808–16023

.PIN, DOWEL

2

2

7

91808–16023

.PIN, DOWEL

4

4

8

91808–16023

.PIN, DOWEL

2

2

9

91808–16023

.PIN, DOWEL

2

2

10

90105–06027

.BOLT, FLANGE

20 20

11

90149–06156

.SCREW

1

1

12

90430–06014

.GASKET

1

1

13

95612–08625

BOLT, STUD

8

8

14

90201–10035

WASHER, PLATE

8

8

15

90179–10029

NUT

8

8

16

90201–10035

WASHER, PLATE

2

2

17

90176–10075

NUT, CROWN

2

2

18

90110–06315

BOLT, HEXAGON SOCKET HEAD

2

2

19

94701–00424

PLUG, SPARK (NGK LMAR9E-J)

4

4

20

14B–11181–00

GASKET, CYLINDER HEAD 1

1

1

21

14B–11191–00

COVER, CYLINDER HEAD 1

1

1

22

5BE–12241–00

.GUIDE, STOPPER 2

1

1

23

14B–11193–00

GASKET, HEAD COVER 1

1

1

24

5VY–1482K–00

PLATE

4

4

25

5SL–14890–10

REED VALVE ASSY

2

2

26

14B–14899–01

CAP, CASE

2

2

27

90110–06175

BOLT, HEXAGON SOCKET HEAD

4

4

2

FIG.

1

CYLINDER HEAD

REF.

NO.

PART NO.

DESCRIPTION

2SG7

2SG8

REMARKS

28

90109–066F0

BOLT

6

6

29

5VY–1111G–00

RUBBER, MOUNT 1

6

6

30

99530–10114

PIN, DOWEL

2

2

3

FIG.

2

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

2SG7

2SG8

REMARKS

1

14B–11311–00

CYLINDER 1

1

1

2

14B–11351–00

GASKET, CYLINDER

1

1

3

99530–10114

PIN, DOWEL

2

2

4

FIG.

3

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

2SG7

2SG8

REMARKS

1

14B–11400–00

CRANKSHAFT ASSY

1

1

2

14B–11650–00

CONNECTING ROD ASSY

4

4

3

5VY–11654–01

.BOLT, CONNECTING ROD

2

2

4

14B–11656–00

PLANE BEARING, CONNECTING ROD

8

8

UR PINK-BLUE

14B–11656–10

PLANE BEARING, CONNECTING ROD

8

8

UR PINK-BLACK

14B–11656–20

PLANE BEARING, CONNECTING ROD

8

8

UR PINK-BROWN

14B–11656–30

PLANE BEARING, CONNECTING ROD

8

8

UR PINK-GREEN

5

14B–11549–00

SPROCKET, CAM CHAIN

1

1

6

14B–11416–00

PLANE BEARING, CRANKSHAFT 1

10 10

UR BLUE

14B–11416–10

PLANE BEARING, CRANKSHAFT 1

10 10

UR BLACK

14B–11416–20

PLANE BEARING, CRANKSHAFT 1

10 10

UR BROWN

14B–11416–30

PLANE BEARING, CRANKSHAFT 1

10 10

UR GREEN

14B–11416–40

PLANE BEARING, CRANKSHAFT 1

10 10

UR YELLOW

7

14B–11631–00

PISTON (STD)

4

4

8

14B–11603–00

PISTON RING SET (STD)

4

4

9

4C8–11633–00

PIN, PISTON

4

4

10

93450–18157

CIRCLIP

8

8

11

14B–11500–00

BALANCER ASSY

1

1

12

14B–11413–00

PLANE BEARING, BALANCE WEIGHT

8

8

UR BLUE

14B–11413–10

PLANE BEARING, BALANCE WEIGHT

8

8

UR BLACK

14B–11413–20

PLANE BEARING, BALANCE WEIGHT

8

8

UR BROWN

14B–11413–30

PLANE BEARING, BALANCE WEIGHT

8

8

UR GREEN

14B–11413–40

PLANE BEARING, BALANCE WEIGHT

8

8

UR YELLOW

14B–11413–50

PLANE BEARING, BALANCE WEIGHT

8

8

UR PINK

14B–11413–A0

PLANE BEARING, BALANCE WEIGHT

8

8

UR WHITE

5

FIG.

4

VALVE

REF.

NO.

PART NO.

DESCRIPTION

2SG7

2SG8

REMARKS

1

14B–12111–00

VALVE, INTAKE

8

8

2

14B–12121–00

VALVE, EXHAUST

8

8

3

4C8–12116–00

SEAT, VALVE SPRING

16 16

4

14B–12113–00

SPRING, VALVE INNER

8

8

5

14B–12114–00

SPRING, VALVE OUTER

8

8

6

4C8–12117–00

RETAINER, VALVE SPRING

8

8

7

4C8–12127–00

RETAINER, VALVE SPRING

8

8

8

1AA–12118–00

LOCK, VALVE SPRING RETAINER

16 16

9

1WG–12118–00

LOCK, VALVE SPRING RETAINER

16 16

10

3P6–12129–00

SEAL, VALVE STEM

8

8

11

4TE–12119–00

SEAL, VALVE STEM

8

8

12

3LD–12168–K1

PAD, ADJUSTING (1.60)

16 16

UR

3LD–12168–M1

PAD, ADJUSTING (1.65)

16 16

UR

3LD–12168–R1

PAD, ADJUSTING (1.70)

16 16

UR

3LD–12168–U1

PAD, ADJUSTING (1.75)

16 16

UR

3LD–12168–W1

PAD, ADJUSTING (1.80)

16 16

UR

3LD–12168–Y1

PAD, ADJUSTING (1.85)

16 16

UR

3LD–12169–11

PAD, ADJUSTING (1.90)

16 16

UR

3LD–12169–31

PAD, ADJUSTING (1.95)

16 16

UR

3LD–12169–50

PAD, ADJUSTING (2.00)

16 16

UR

3LD–12169–70

PAD, ADJUSTING (2.05)

16 16

UR

3LD–12169–90

PAD, ADJUSTING (2.10)

16 16

UR

3LD–12169–E0

PAD, ADJUSTING (2.15)

16 16

UR

3LD–12169–G0

PAD, ADJUSTING (2.20)

16 16

UR

3LD–12169–J0

PAD, ADJUSTING (2.25)

16 16

UR

3LD–12169–L0

PAD, ADJUSTING (2.30)

16 16

UR

3LD–12169–N0

PAD, ADJUSTING (2.35)

16 16

UR

6

FIG.

4

VALVE

REF.

NO.

PART NO.

DESCRIPTION

2SG7

2SG8

REMARKS

12

3LD–12169–T0

PAD, ADJUSTING (2.40)

16 16

UR

13

4C8–12153–10

LIFTER, VALVE

16 16

YELLOW

4C8–12153–09

LIFTER, VALVE (O/S)

16 16

AP GREEN

7

FIG.

5

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

2SG7

2SG8

REMARKS

1

14B–12170–01

CAMSHAFT ASSY 1

1

1

2

14B–12180–01

CAMSHAFT ASSY 2

1

1

3

14B–12176–00

SPROCKET, CAM CHAIN

2

2

4

90105–07006

BOLT, FLANGE

4

4

5

94591–60126

CHAIN

1

1

6

1KB–12210–00

TENSIONER ASSY, CAM CHAIN

1

1

7

14B–12213–00

GASKET, TENSIONER CASE

1

1

8

91312–06025

BOLT

2

2

9

1KB–12251–00

DAMPER, CHAIN 1

1

1

10

14B–12252–00

DAMPER, CHAIN 2

1

1

11

93607–44002

PIN, DOWEL

2

2

8

FIG.

6

WATER PUMP

REF.

NO.

PART NO.

DESCRIPTION

2SG7

2SG8

REMARKS

1

14B–12420–01

WATER PUMP ASSY

1

1

2

93306–00106

.BEARING

1

1

3

14B–13338–00

.SEAL

1

1

4

5VK–12438–00

.SEAL, MECHANICAL

1

1

5

14B–12450–00

.IMPELLER SHAFT ASSY

1

1

6

4XV–12439–00

.O-RING

1

1

7

14B–12422–00

.COVER, HOUSING

1

1

8

95022–06025

.BOLT, FLANGE

3

3

9

93603–17070

.PIN, DOWEL

1

1

10

93603–12007

.PIN, DOWEL

4

4

11

91312–06045

.BOLT

3

3

12

14B–13355–00

.SPROCKET, DRIVEN

1

1

13

90105–06066

.BOLT, FLANGE

1

1

14

99009–12400

.CIRCLIP

1

1

15

95022–06020

.BOLT, FLANGE

2

2

16

91808–30031

PIN, DOWEL

1

1

17

90110–06167

BOLT, HEXAGON SOCKET HEAD

2

2

18

93210–357A2

O-RING

1

1

19

4XV–12485–00

PIPE 5

1

1

20

93210–06667

O-RING

2

2

21

14B–12481–00

PIPE 1

1

1

22

93210–235A1

O-RING

1

1

23

93210–27370

O-RING

1

1

24

90110–06182

BOLT, HEXAGON SOCKET HEAD

1

1

25

14B–12588–00

HOSE 5

1

1

26

90467–200A0

CLIP

2

2

27

14B–12576–00

HOSE 1

1

1

9

FIG.

6

WATER PUMP

REF.

NO.

PART NO.

DESCRIPTION

2SG7

2SG8

REMARKS

28

90450–38040

HOSE CLAMP ASSY

1

1

29

90450–35001

HOSE CLAMP ASSY

1

1

30

14B–12469–10

JOINT 1

1

1

31

93210–46044

O-RING

1

1

32

95024–06025

BOLT, FLG.(SMALL HEAD)

2

2

33

14B–12637–00

STAY 1

1

1

34

91314–06012

BOLT, HEXAGON SOCKET HEAD

1

1

35

14B–12484–00

PIPE 4

1

1

36

90430–06014

.GASKET

1

1

37

90153–06002

.SCREW, HEXAGON

1

1

38

93210–235A1

O-RING

1

1

39

90480–12010

GROMMET

1

1

40

90387–06112

COLLAR

1

1

41

90110–06182

BOLT, HEXAGON SOCKET HEAD

1

1

42

90149–06022

SCREW

1

1