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1G4S8-100E1
2G4S8-100E1
(
)
A2
FZS6X (4S88) U49
FZS6XC (4S89) CALIFORNIA
FZS6X (4S8A) CANADA
A3
FZS6X/FZS6XC
PARTS CATALOGUE
©2007 by Yamaha Motor Co., Ltd.
1st edition, September 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1.
Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2.
Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3.
The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
4.
Applicable colours of graphics are represented in the “REMARKS” as shown below.
5.
Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6.
The asterisk (*) before a reference number indicates modified items after the first edition.
PART NO.
DESCRIPTION
Q’TY
REMARKS
2F5–83310–60
FRONT FLASHER LIGHT ASSY
2
115–83311–60
.BULB (6V–18W)
1
PART NO.
DESCRIPTION
Q’TY
REMARKS
2N4–24110–00–X5
FUEL TANK COMP.
2
MXR
3J1–24240–10
.GRAPHIC, FUEL TANK
1
FOR MXR
A5
FOREWORD
7.
Applicable Serial No.
Engine Serial No.
Frame Serial No.
8.
Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation
Colour Name
Colour Code
DPBMU(*)
DARK PURPLISH BLUE METALLIC U
0996
LGB
LOW GLOSS BLACK
0098
MBL2
MAT BLACK 2
0582
SMX(*)
BLACK METALLIC X
0903
A6
MODEL LABEL
(1)
A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi-
cated on the Model Label affixed onto the product concerned.
(2)
“Model Label” Indication
(3)
Model Label Affixing Location
(4)
Colouring Information
Model Code
Colouring
Type Code
Colour
Code
Colour Name
Abbrevia-
tion
4S88
A
0903
BLACK METALLIC X
SMX
B
0996
DARK PURPLISH BLUE METALLIC U
DPBMU
4S89
A
0903
BLACK METALLIC X
SMX
B
0996
DARK PURPLISH BLUE METALLIC U
DPBMU
4S8A
A
0903
BLACK METALLIC X
SMX
B
0996
DARK PURPLISH BLUE METALLIC U
DPBMU
(5)
Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
Production
Code No.
Country
(destination)
4S88
010
U49
4S89
010
CALIFORNIA
4S8A
010
CANADA
Model
Code
Production
Code No.
Country
(destination)
CONTENTS
ENGINE
CYLINDER ............................................................................B2
CRANKSHAFT & PISTON ....................................................B3
VALVE ...................................................................................B4
CAMSHAFT & CHAIN ...........................................................B6
WATER PUMP ......................................................................B7
RADIATOR & HOSE .............................................................B8
OIL PUMP .............................................................................B10
OIL CLEANER .......................................................................B11
INTAKE .................................................................................B12
INTAKE 2 ..............................................................................B13
AIR INDUCTION SYSTEM ....................................................B15
EXHAUST .............................................................................C2
CRANKCASE ........................................................................C4
CRANKCASE COVER 1 .......................................................C6
STARTER ..............................................................................C8
CLUTCH ................................................................................C9
TRANSMISSION ...................................................................C11
SHIFT CAM & FORK .............................................................C13
SHIFT SHAFT .......................................................................C14
CHASSIS
FRAME ..................................................................................D2
FENDER ................................................................................D4
SIDE COVER ........................................................................D7
REAR ARM ...........................................................................D9
REAR SUSPENSION ............................................................D10
STEERING ............................................................................D11
FRONT FORK .......................................................................D12
FUEL TANK ...........................................................................D14
SEAT .....................................................................................E2
FRONT WHEEL ....................................................................E3
FRONT BRAKE CALIPER ....................................................E4
REAR WHEEL .......................................................................E5
REAR BRAKE CALIPER .......................................................E7
STEERING HANDLE & CABLE ............................................E8
FRONT MASTER CYLINDER ...............................................E9
STAND & FOOTREST ..........................................................E10
REAR MASTER CYLINDER .................................................E13
COWLING 1 ..........................................................................E14
GENERATOR ........................................................................F2
STARTING MOTOR ..............................................................F3
FLASHER LIGHT .................................................................. F4
METER ................................................................................. F5
HEADLIGHT ......................................................................... F6
TAILLIGHT ............................................................................ F7
HANDLE SWITCH & LEVER ................................................ F8
ELECTRICAL 1 ..................................................................... F9
ELECTRICAL 2 ..................................................................... F11
INDEX
NUMERICAL INDEX ............................................................. M1
B2
FIG.
1
CYLINDER
REF.
NO.
PART NO.
DESCRIPTION
4S88
4S89
4S8A
REMARKS
1
1B3–11101–00
CYLINDER HEAD ASSY
1
1
1
2
5EB–11133–10
.GUIDE, VALVE 1
16 16 16
3
93440–10153
.CIRCLIP
16 16 16
4
90105–06027
.BOLT, FLANGE
20 20 20
5
90340–20090
.PLUG, STRAIGHT SCREW
3
3
3
6
11H–15138–00
.NOZZLE 1
1
1
1
7
95027–08012
BOLT, FLANGE
1
1
1
8
90430–08119
GASKET
1
1
1
9
95617–08625
BOLT, STUD
8
8
8
10
90119–10003
BOLT, WITH WASHER
10 10 10
11
91314–06060
BOLT
2
2
2
12
94701–00403
PLUG, SPARK (NGK CR9EK)
4
4
4
13
5VX–11181–00
GASKET, CYLINDER HEAD 1
1
1
1
14
1B3–11191–00
COVER, CYLINDER HEAD 1
1
1
1
15
5BE–12241–00
.GUIDE, STOPPER 2
1
1
1
16
5SL–11193–00
GASKET, HEAD COVER 1
1
1
1
17
5SL–1482K–00
PLATE
4
4
4
18
5SL–14890–00
REED VALVE ASSY
2
2
2
19
5SL–14899–00
CAP, CASE
2
2
2
20
91317–06020
BOLT
4
4
4
21
90109–066F0
BOLT
6
6
6
22
4KG–1111G–00
RUBBER, MOUNT 1
6
6
6
23
99530–10114
PIN, DOWEL
2
2
2
B3
FIG.
2
CRANKSHAFT & PISTON
REF.
NO.
PART NO.
DESCRIPTION
4S88
4S89
4S8A
REMARKS
1
5SL–11411–00
CRANKSHAFT
1
1
1
2
5VX–11650–00
CONNECTING ROD ASSY
4
4
4
3
5VX–11654–00
.BOLT, CONNECTING ROD
2
2
2
4
5VX–11656–00
PLANE BEARING, CONNECTING ROD
8
8
8
UR BLUE
5VX–11656–10
PLANE BEARING, CONNECTING ROD
8
8
8
UR BLACK
5VX–11656–20
PLANE BEARING, CONNECTING ROD
8
8
8
UR BROWN
5VX–11656–30
PLANE BEARING, CONNECTING ROD
8
8
8
UR GREEN
5
5EB–11416–A0
PLANE BEARING, CRANKSHAFT 1
10 10 10
UR WHITE
5EB–11416–00
PLANE BEARING, CRANKSHAFT 1
10 10 10
UR BLUE
5EB–11416–10
PLANE BEARING, CRANKSHAFT 1
10 10 10
UR BLACK
5EB–11416–20
PLANE BEARING, CRANKSHAFT 1
10 10 10
UR BROWN
5EB–11416–30
PLANE BEARING, CRANKSHAFT 1
10 10 10
UR GREEN
6
5SL–11631–00
PISTON (STD)
4
4
4
7
5SL–11603–00
PISTON RING SET (STD)
4
4
4
8
93450–17129
CIRCLIP
8
8
8
9
5EB–11633–00
PIN, PISTON
4
4
4
B4
FIG.
3
VALVE
REF.
NO.
PART NO.
DESCRIPTION
4S88
4S89
4S8A
REMARKS
1
5SL–12111–10
VALVE, INTAKE
8
8
8
2
5SL–12121–10
VALVE, EXHAUST
8
8
8
3
5SL–12116–00
SEAT, VALVE SPRING
8
8
8
4
5EB–12126–00
SEAT, VALVE SPRING 2
8
8
8
5
5EB–12113–00
SPRING, VALVE INNER
8
8
8
6
5EB–12114–00
SPRING, VALVE OUTER
8
8
8
7
5EB–12124–01
SPRING, VALVE OUTER
8
8
8
8
5EB–12117–00
RETAINER, VALVE SPRING
8
8
8
9
5EB–12127–00
RETAINER, VALVE SPRING
8
8
8
10
1HX–12118–00
COTTER, VALVE
32 32 32
11
4TV–12119–00
SEAL, VALVE STEM
16 16 16
12
1HX–12168–00
PAD, ADJUSTING 2 (1.20)
16 16 16
UR
1HX–12168–20
PAD, ADJUSTING 2 (1.25)
16 16 16
UR
1HX–12168–40
PAD, ADJUSTING 2 (1.30)
16 16 16
UR
1HX–12168–60
PAD, ADJUSTING 2 (1.35)
16 16 16
UR
1HX–12168–80
PAD, ADJUSTING 2 (1.40)
16 16 16
UR
1HX–12168–A0
PAD, ADJUSTING 2 (1.45)
16 16 16
UR
1HX–12168–F0
PAD, ADJUSTING 2 (1.50)
16 16 16
UR
1HX–12168–H1
PAD, ADJUSTING 2 (1.55)
16 16 16
UR
1HX–12168–K1
PAD, ADJUSTING 2 (1.60)
16 16 16
UR
1HX–12168–M1
PAD, ADJUSTING 2 (1.65)
16 16 16
UR
1HX–12168–R1
PAD, ADJUSTING 2 (1.70)
16 16 16
UR
1HX–12168–U1
PAD, ADJUSTING 2 (1.75)
16 16 16
UR
1HX–12168–W1
PAD, ADJUSTING 2 (1.80)
16 16 16
UR
1HX–12168–Y1
PAD, ADJUSTING 2 (1.85)
16 16 16
UR
1HX–12169–11
PAD, ADJUSTING 2 (1.90)
16 16 16
UR
1HX–12169–31
PAD, ADJUSTING 2 (1.95)
16 16 16
UR
B5
FIG.
3
VALVE
REF.
NO.
PART NO.
DESCRIPTION
4S88
4S89
4S8A
REMARKS
12
1HX–12169–50
PAD, ADJUSTING 2 (2.00)
16 16 16
UR
1HX–12169–70
PAD, ADJUSTING 2 (2.05)
16 16 16
UR
1HX–12169–90
PAD, ADJUSTING 2 (2.10)
16 16 16
UR
1HX–12169–E0
PAD, ADJUSTING 2 (2.15)
16 16 16
UR
1HX–12169–G0
PAD, ADJUSTING 2 (2.20)
16 16 16
UR
1HX–12169–J0
PAD, ADJUSTING 2 (2.25)
16 16 16
UR
1HX–12169–L0
PAD, ADJUSTING 2 (2.30)
16 16 16
UR
1HX–12169–N0
PAD, ADJUSTING 2 (2.35)
16 16 16
UR
1HX–12169–T0
PAD, ADJUSTING 2 (2.40)
16 16 16
UR
13
5EB–12153–20
LIFTER, VALVE
16 16 16
UR BLUE
5EB–12153–30
LIFTER, VALVE
16 16 16
UR RED
5EB–12153–09
LIFTER, VALVE (O/S)
16 16 16
AP GREEN
B6
FIG.
4
CAMSHAFT & CHAIN
REF.
NO.
PART NO.
DESCRIPTION
4S88
4S89
4S8A
REMARKS
1
5VX–12170–00
CAMSHAFT ASSY 1
1
1
1
2
5VX–12180–00
CAMSHAFT ASSY 2
1
1
1
3
5VX–12176–00
SPROCKET, CAM CHAIN
2
2
2
4
90105–07004
BOLT, FLANGE
4
4
4
5
94591–49120
CHAIN
1
1
1
6
5SL–12210–10
TENSIONER ASSY, CAM CHAIN
1
1
1
7
5EL–12228–00
.BOLT
1
1
1
8
5SL–12214–00
.GASKET
1
1
1
9
4FM–12213–00
GASKET, TENSIONER CASE
1
1
1
10
91314–06025
BOLT
2
2
2
11
5EB–12251–00
DAMPER, CHAIN 1
1
1
1
12
5EB–12252–10
DAMPER, CHAIN 2
1
1
1
13
93607–44002
PIN, DOWEL
1
1
1
B7
FIG.
5
WATER PUMP
REF.
NO.
PART NO.
DESCRIPTION
4S88
4S89
4S8A
REMARKS
1
5EB–12421–00
HOUSING, WATER PUMP
1
1
1
2
93306–00106
BEARING
1
1
1
3
93101–12173
OIL SEAL
1
1
1
4
11H–12438–10
SEAL, MECHANICAL
1
1
1
5
5EB–12450–00
IMPELLER SHAFT ASSY
1
1
1
6
5SL–12422–00
COVER, HOUSING
1
1
1
7
5EB–12439–00
O-RING
1
1
1
8
95024–06020
BOLT, FLANGE
2
2
2
9
90430–06014
GASKET
1
1
1
10
99009–12400
CIRCLIP
1
1
1
11
93210–33133
O-RING
1
1
1
12
90110–06086
BOLT, HEXAGON SOCKET HEAD
2
2
2
13
4NK–12579–00
HOSE 4
1
1
1
14
5VX–12581–00
JOINT, HOSE 1
1
1
1
15
5EB–12577–01
HOSE 2
1
1
1
16
90450–35001
HOSE CLAMP ASSY
2
2
2
17
5SL–12588–01
HOSE 5
1
1
1
18
90450–22017
HOSE CLAMP ASSY
1
1
1
19
5GV–1246E–00
COVER 2
1
1
1
20
90450–38040
HOSE CLAMP ASSY
1
1
1
21
5GV–1246A–00
COVER 1
1
1
1
22
90450–32001
HOSE CLAMP ASSY
1
1
1
23
93210–46001
O-RING
1
1
1
24
5EB–12469–00
JOINT 1
1
1
1
25
90105–06053
BOLT, FLANGE
2
2
2
B8
FIG.
6
RADIATOR & HOSE
REF.
NO.
PART NO.
DESCRIPTION
4S88
4S89
4S8A
REMARKS
1
5SL–12410–00
THERMOSTAT ASSY
1
1
1
2
5VX–12413–00
COVER, THERMOSTAT
1
1
1
3
90105–06557
BOLT, FLANGE
2
2
2
4
4S8–12578–00
HOSE 3
1
1
1
5
90450–35001
HOSE CLAMP ASSY
2
2
2
6
5GV–1246E–00
COVER 2
1
1
1
7
4S8–12461–00
RADIATOR ASSY
1
1
1
8
4S8–12405–00
BLOWER ASSY
1
1
1
9
97307–06012
BOLT
3
3
3
10
92907–06100
WASHER, SPRING
3
3
3
11
92907–06600
WASHER, PLATE
3
3
3
12
1AA–12535–00
PLATE
3
3
3
13
4S8–12579–00
HOSE 4
1
1
1
14
90450–32003
HOSE CLAMP ASSY
1
1
1
15
90480–15363
GROMMET
3
3
3
16
90387–0614M
COLLAR
1
1
1
17
5VX–1240J–00
RADIATOR COVER ASSY1
2
2
2
18
90111–06031
BOLT,HEX. SOCKET BUTTON
4
4
4
19
4S8–12467–00
COVER, RADIATOR
1
1
1
20
90387–066H4
COLLAR
1
1
1
21
1B3–12462–00
CAP, RADIATOR
1
1
1
22
5FC–12437–00
STOPPER
1
1
1
23
97004–05012
BOLT
1
1
1
24
92904–05600
WASHER
1
1
1
25
90119–06038
BOLT, WITH WASHER
1
1
1
26
95824–06030
BOLT, FLANGE
1
1
1
27
4S8–1244E–00
BRACKET 1
1
1
1
B9
FIG.
6
RADIATOR & HOSE
REF.
NO.
PART NO.
DESCRIPTION
4S88
4S89
4S8A
REMARKS
28
95824–06012
BOLT, FLANGE
1
1
1
29
4S8–12589–00
HOSE 6
1
1
1
30
90467–200A0
CLIP
2
2
2
31
90450–22017
HOSE CLAMP ASSY
1
1
1
32
5VX–1243A–00
HOSE 1
1
1
1
33
90467–11090
CLIP
2
2
2
34
90467–11090
CLIP
1
1
1
35
5VX–1244G–00
HOSE, 4
1
1
1
36
90467–11090
CLIP
2
2
2
37
90450–32001
HOSE CLAMP ASSY
1
1
1
38
4P5–21871–00
TANK, RECOVERY
1
1
1
39
26H–21828–00
ELBOW
2
2
2
40
90445–081F2
HOSE (L200)
1
1
1
41
3P6–21875–00
CAP
1
1
1
42
90445–08025
HOSE
1
1
1
43
90467–08075
CLIP
2
2
2
44
4P5–2172W–00
COVER
1
1
1
45
4P5–21873–00
BRACKET, RECOVERY TANK
1
1
1
46
95024–10020
BOLT, FLANGE
1
1
1
47
90464–07012
CLAMP
1
1
1
48
90467–08075
CLIP
1
1
1
49
90464–12238
CLAMP
1
1
1
50
90105–060A6
BOLT, FLANGE
2
2
2
B10
FIG.
7
OIL PUMP
REF.
NO.
PART NO.
DESCRIPTION
4S88
4S89
4S8A
REMARKS
1
5MT–13300–00
OIL PUMP ASSY
1
1
1
2
91808–17032
PIN, DOWEL
2
2
2
3
90109–06031
BOLT
3
3
3
4
5SL–13410–00
STRAINER HOUSING ASSY
1
1
1
5
5EB–13415–00
.SEAL, OIL STRAINER
1
1
1
6
94580–25080
CHAIN
1
1
1
7
5EB–13898–00
HOLDER
1
1
1
8
90110–06161
BOLT, HEXAGON SOCKET HEAD
2
2
2
9
2C0–13416–00
PIPE, OIL 1
1
1
1
10
93210–14003
O-RING
2
2
2
11
90110–06161
BOLT, HEXAGON SOCKET HEAD
2
2
2
12
5EB–13161–00
PIPE, DELIVERY 1
1
1
1
13
5EB–1316E–00
PIPE, DELIVERY 5
1
1
1
14
93210–09165
O-RING
2
2
2
15
93210–06667
O-RING
1
1
1
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