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1H3C3-110E1
(
)
FZS10Y (3C3T) U49
FZS10YC (3C3U) CALIFORNIA
FZS10Y/FZS10YC
PARTS CATALOGUE
©2008 by Yamaha Motor Co., Ltd.
1st edition, June 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1.
Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2.
Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3.
The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
4.
Applicable colours of graphics are represented in the “REMARKS” as shown below.
5.
Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6.
The asterisk (*) before a reference number indicates modified items after the first edition.
PART NO.
DESCRIPTION
Q’TY
REMARKS
2F5–83310–60
FRONT FLASHER LIGHT ASSY
2
115–83311–60
.BULB (6V–18W)
1
PART NO.
DESCRIPTION
Q’TY
REMARKS
2N4–24110–00–X5
FUEL TANK COMP.
2
MXR
3J1–24240–10
.GRAPHIC, FUEL TANK
1
FOR MXR
FOREWORD
7.
Applicable Serial No.
Engine Serial No.
Frame Serial No.
8.
Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation
Colour Name
Colour Code
DNG1
DARK GRAYISH GOLD 1
1085
DNMG(*)
DARK GRAY METALLIC G
1086
DPBMU(*)
DARK PURPLISH BLUE METALLIC U
0996
MBL2
MAT BLACK 2
0582
SMX
BLACK METALLIC X
0903
MODEL LABEL
(1)
A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi-
cated on the Model Label affixed onto the product concerned.
(2)
“Model Label” Indication
(3)
Model Label Affixing Location
(4)
Colouring Information
Model Code
Colouring
Type Code
Colour
Code
Colour Name
Abbrevia-
tion
3C3T
A
0996
DARK PURPLISH BLUE METALLIC U
DPBMU
B
1086
DARK GRAY METALLIC G
DNMG
3C3U
A
0996
DARK PURPLISH BLUE METALLIC U
DPBMU
B
1086
DARK GRAY METALLIC G
DNMG
(5)
Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
Production
Code No.
Country
(destination)
3C3T
010
U49
3C3U
010
CALIFORNIA
Model
Code
Production
Code No.
Country
(destination)
CONTENTS
ENGINE
CYLINDER HEAD .................................................................1
CYLINDER ............................................................................3
CRANKSHAFT & PISTON ....................................................4
VALVE ...................................................................................5
CAMSHAFT & CHAIN ...........................................................7
WATER PUMP ......................................................................8
RADIATOR & HOSE .............................................................10
OIL PUMP .............................................................................12
OIL CLEANER .......................................................................13
INTAKE .................................................................................14
INTAKE 2 ..............................................................................15
AIR INDUCTION SYSTEM ....................................................17
EXHAUST .............................................................................18
CRANKCASE ........................................................................19
CRANKCASE COVER 1 .......................................................20
STARTER ..............................................................................22
CLUTCH ................................................................................23
TRANSMISSION ...................................................................25
SHIFT CAM & FORK .............................................................27
SHIFT SHAFT .......................................................................28
CHASSIS
FRAME ..................................................................................29
FENDER ................................................................................31
SIDE COVER ........................................................................34
REAR ARM ...........................................................................35
REAR SUSPENSION ............................................................37
STEERING ............................................................................38
FRONT FORK .......................................................................39
FUEL TANK ...........................................................................41
SEAT .....................................................................................44
FRONT WHEEL ....................................................................45
FRONT BRAKE CALIPER ....................................................46
REAR WHEEL .......................................................................47
REAR BRAKE CALIPER .......................................................49
STEERING HANDLE & CABLE ............................................50
FRONT MASTER CYLINDER ...............................................51
STAND & FOOTREST ..........................................................52
REAR MASTER CYLINDER .................................................55
COWLING 1 ..........................................................................56
GENERATOR ........................................................................58
STARTING MOTOR ............................................................. 59
FLASHER LIGHT .................................................................. 60
METER ................................................................................. 61
HEADLIGHT ......................................................................... 62
TAILLIGHT ............................................................................ 63
HANDLE SWITCH & LEVER ................................................ 64
ELECTRICAL 1 ..................................................................... 65
ELECTRICAL 2 ..................................................................... 67
INDEX
NUMERICAL INDEX ............................................................. 69
1
FIG.
1
CYLINDER HEAD
REF.
NO.
PART NO.
DESCRIPTION
3C3T
3C3U
REMARKS
1
5VY–11101–20
CYLINDER HEAD ASSY
1
1
2
5VY–11133–10
.GUIDE, VALVE 1
12 12
3
5VY–11134–10
.GUIDE, VALVE 2
8
8
4
90340–18002
.PLUG, STRAIGHT SCREW
3
3
5
91808–16023
.PIN, DOWEL
12 12
6
90105–06026
.BOLT, FLANGE
28 28
7
95024–06012
.BOLT, FLANGE
1
1
8
90430–06014
.GASKET
1
1
9
95612–08625
BOLT, STUD
8
8
10
90201–10033
WASHER, PLATE
8
8
11
90179–10006
NUT
8
8
12
90201–10033
WASHER, PLATE
2
2
13
90176–10075
NUT, CROWN
2
2
14
90201–06034
WASHER, PLATE
2
2
15
91314–06105
BOLT, HEXAGON SOCKET HEAD
2
2
16
94701–00403
PLUG, SPARK (NGK CR9EK)
4
4
17
2D1–11181–00
GASKET, CYLINDER HEAD 1
1
1
18
5VY–11191–02
COVER, CYLINDER HEAD 1
1
1
19
5BE–12241–00
.GUIDE, STOPPER 2
1
1
20
5VY–11193–10
GASKET, HEAD COVER 1
1
1
21
5VY–1482K–00
PLATE
4
4
22
5SL–14890–10
REED VALVE ASSY
2
2
23
5VY–14899–00
CAP, CASE
2
2
24
90110–06178
BOLT, HEXAGON SOCKET HEAD
4
4
25
90109–066F0
BOLT
6
6
26
5VY–1111G–00
RUBBER, MOUNT 1
6
6
27
99530–10114
PIN, DOWEL
2
2
2
FIG.
1
CYLINDER HEAD
REF.
NO.
PART NO.
DESCRIPTION
3C3T
3C3U
REMARKS
28
2D1–11026–00
BOLT, MOUNT
1
1
3
FIG.
2
CYLINDER
REF.
NO.
PART NO.
DESCRIPTION
3C3T
3C3U
REMARKS
1
5VY–11311–10
CYLINDER 1
1
1
2
5VY–11351–00
GASKET, CYLINDER
1
1
3
99530–10114
PIN, DOWEL
2
2
4
FIG.
3
CRANKSHAFT & PISTON
REF.
NO.
PART NO.
DESCRIPTION
3C3T
3C3U
REMARKS
1
2D1–11411–00
CRANKSHAFT
1
1
2
4C8–11650–00
CONNECTING ROD ASSY
4
4
3
5VY–11654–01
.BOLT, CONNECTING ROD
2
2
4
2D1–11656–00
PLANE BEARING, CONNECTING ROD
8
8
UR BLUE
2D1–11656–10
PLANE BEARING, CONNECTING ROD
8
8
UR BLACK
2D1–11656–20
PLANE BEARING, CONNECTING ROD
8
8
UR BROWN
2D1–11656–30
PLANE BEARING, CONNECTING ROD
8
8
UR GREEN
5
5VY–11549–00
SPROCKET, CAM CHAIN
1
1
6
5VY–11416–A0
PLANE BEARING, CRANKSHAFT 1
10 10
UR WHITE
5VY–11416–00
PLANE BEARING, CRANKSHAFT 1
10 10
UR BLUE
5VY–11416–10
PLANE BEARING, CRANKSHAFT 1
10 10
UR BLACK
5VY–11416–20
PLANE BEARING, CRANKSHAFT 1
10 10
UR BROWN
5VY–11416–30
PLANE BEARING, CRANKSHAFT 1
10 10
UR GREEN
7
5VY–11631–10
PISTON (STD)
4
4
8
5VY–11603–01
PISTON RING SET (STD)
4
4
9
93450–18157
CIRCLIP
8
8
10
5VY–11633–00
PIN, PISTON
4
4
5
FIG.
4
VALVE
REF.
NO.
PART NO.
DESCRIPTION
3C3T
3C3U
REMARKS
1
2D1–12111–00
VALVE, INTAKE
4
4
2
2D1–12112–00
VALVE, INTAKE 2
8
8
3
5VY–12121–00
VALVE, EXHAUST
8
8
4
5NL–12116–00
SEAT, VALVE SPRING
12 12
5
3GM–12126–00
SEAT, VALVE SPRING 2
8
8
6
2D1–12113–00
SPRING, VALVE INNER
12 12
7
2D1–12114–00
SPRING, VALVE OUTER
8
8
8
1HX–12117–00
RETAINER, VALVE SPRING
12 12
9
1WG–12117–00
RETAINER, VALVE SPRING
8
8
10
1HX–12118–00
COTTER, VALVE
24 24
11
1WG–12118–00
COTTER, VALVE
16 16
12
4TV–12119–00
SEAL, VALVE STEM
12 12
13
4SV–12119–00
SEAL, VALVE STEM
8
8
14
1HX–12168–00
PAD, ADJUSTING 2 (1.20)
20 20
UR
1HX–12168–20
PAD, ADJUSTING 2 (1.25)
20 20
UR
1HX–12168–40
PAD, ADJUSTING 2 (1.30)
20 20
UR
1HX–12168–60
PAD, ADJUSTING 2 (1.35)
20 20
UR
1HX–12168–80
PAD, ADJUSTING 2 (1.40)
20 20
UR
1HX–12168–A0
PAD, ADJUSTING 2 (1.45)
20 20
UR
1HX–12168–F0
PAD, ADJUSTING 2 (1.50)
20 20
UR
1HX–12168–H1
PAD, ADJUSTING 2 (1.55)
20 20
UR
1HX–12168–K1
PAD, ADJUSTING 2 (1.60)
20 20
UR
1HX–12168–M1
PAD, ADJUSTING 2 (1.65)
20 20
UR
1HX–12168–R1
PAD, ADJUSTING 2 (1.70)
20 20
UR
1HX–12168–U1
PAD, ADJUSTING 2 (1.75)
20 20
UR
1HX–12168–W1
PAD, ADJUSTING 2 (1.80)
20 20
UR
1HX–12168–Y1
PAD, ADJUSTING 2 (1.85)
20 20
UR
6
FIG.
4
VALVE
REF.
NO.
PART NO.
DESCRIPTION
3C3T
3C3U
REMARKS
14
1HX–12169–11
PAD, ADJUSTING 2 (1.90)
20 20
UR
1HX–12169–31
PAD, ADJUSTING 2 (1.95)
20 20
UR
1HX–12169–50
PAD, ADJUSTING 2 (2.00)
20 20
UR
1HX–12169–70
PAD, ADJUSTING 2 (2.05)
20 20
UR
1HX–12169–90
PAD, ADJUSTING 2 (2.10)
20 20
UR
1HX–12169–E0
PAD, ADJUSTING 2 (2.15)
20 20
UR
1HX–12169–G0
PAD, ADJUSTING 2 (2.20)
20 20
UR
1HX–12169–J0
PAD, ADJUSTING 2 (2.25)
20 20
UR
1HX–12169–L0
PAD, ADJUSTING 2 (2.30)
20 20
UR
1HX–12169–N0
PAD, ADJUSTING 2 (2.35)
20 20
UR
1HX–12169–T0
PAD, ADJUSTING 2 (2.40)
20 20
UR
15
3LN–12153–20
LIFTER, VALVE
12 12
UR BLUE
3LN–12153–30
LIFTER, VALVE
12 12
UR RED
3LN–12153–09
LIFTER, VALVE (O/S)
12 12
UR GREEN
16
3FV–12153–20
LIFTER, VALVE
8
8
UR BLUE
3FV–12153–30
LIFTER, VALVE
8
8
UR RED
3FV–12153–09
LIFTER, VALVE (O/S)
8
8
UR GREEN
7
FIG.
5
CAMSHAFT & CHAIN
REF.
NO.
PART NO.
DESCRIPTION
3C3T
3C3U
REMARKS
1
2D1–12170–00
CAMSHAFT ASSY 1
1
1
2
2D1–12180–10
CAMSHAFT ASSY 2
1
1
3
4C8–12176–00
SPROCKET, CAM CHAIN
2
2
4
90105–07006
BOLT, FLANGE
4
4
5
94591–60122
CHAIN
1
1
6
5VY–12210–20
TENSIONER ASSY, CAM CHAIN
1
1
7
2D1–12213–00
GASKET, TENSIONER CASE
1
1
8
91314–06020
BOLT, HEXAGON SOCKET HEAD
2
2
9
5VY–12251–00
DAMPER, CHAIN 1
1
1
10
5VY–12252–01
DAMPER, CHAIN 2
1
1
11
93607–44002
PIN, DOWEL
2
2
8
FIG.
6
WATER PUMP
REF.
NO.
PART NO.
DESCRIPTION
3C3T
3C3U
REMARKS
1
5VY–12469–00
JOINT 1
1
1
2
5VY–12576–00
HOSE 1
1
1
3
90450–38040
HOSE CLAMP ASSY
1
1
4
93210–47675
O-RING
1
1
5
95024–06025
BOLT, FLANGE
3
3
6
2D1–12637–00
STAY 1
1
1
7
4C8–12420–00
WATER PUMP ASSY
1
1
8
93306–00106
.BEARING
2
2
9
93102–12372
.OIL SEAL
1
1
10
4C8–12438–00
.SEAL, MECHANICAL
1
1
11
5VY–12450–11
.IMPELLER SHAFT ASSY
1
1
12
4XV–12439–00
.O-RING
1
1
13
93603–12007
.PIN, DOWEL
2
2
14
5VY–12422–00
.COVER, HOUSING
1
1
15
90105–06065
.BOLT, FLANGE
5
5
16
93603–17070
.PIN, DOWEL
1
1
17
5VY–13310–10
.ROTOR ASSY 1
1
1
18
93603–12007
.PIN, DOWEL
2
2
19
5VY–13336–00
.HOUSING, ROTOR
1
1
20
91312–06040
.BOLT
3
3
21
5VY–13355–00
.SPROCKET, DRIVEN
1
1
22
90105–06066
.BOLT, FLANGE
1
1
23
5VY–12456–10
.WASHER
1
1
24
91808–30031
PIN, DOWEL
1
1
25
90110–06167
BOLT, HEXAGON SOCKET HEAD
2
2
26
93210–357A2
O-RING
1
1
27
4XV–12485–00
PIPE 5
1
1
9
FIG.
6
WATER PUMP
REF.
NO.
PART NO.
DESCRIPTION
3C3T
3C3U
REMARKS
28
93210–06667
O-RING
2
2
29
5VY–12481–11
PIPE 1
1
1
30
93210–235A1
O-RING
1
1
31
93210–27370
O-RING
1
1
32
5VY–12588–00
HOSE 5
1
1
33
90467–200A0
CLIP
1
1
34
90450–32001
HOSE CLAMP ASSY
1
1
35
90110–06161
BOLT, HEXAGON SOCKET HEAD
1
1
36
2D1–12484–01
PIPE 4
1
1
37
90430–06014
.GASKET
1
1
38
90153–06002
.SCREW, HEXAGON
1
1
39
93210–235A1
O-RING
1
1
40
90480–12010
GROMMET
1
1
41
90387–06112
COLLAR
1
1
42
90110–06161
BOLT, HEXAGON SOCKET HEAD
1
1
43
90110–06174
BOLT, HEXAGON SOCKET HEAD
1
1
44
90201–06079
WASHER, PLATE
1
1
45
90467–200A0
CLIP
1
1
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