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1F3C3-100E1
2F3C3-100E1
(
)
A2
FZS10W (3C3D) U49
FZS10WC (3C3E) CALIFORNIA
FZS10W (3C3F) CANADA
A3
FZS10W/FZS10WC
PARTS CATALOGUE
©2006 by Yamaha Motor Co., Ltd.
1st edition, October 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1.
Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2.
Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3.
The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
4.
Applicable colours of graphics are represented in the “REMARKS” as shown below.
5.
Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6.
The asterisk (*) before a reference number indicates modified items after the first edition.
PART NO.
DESCRIPTION
Q’TY
REMARKS
2F5–83310–60
FRONT FLASHER LIGHT ASSY
2
115–83311–60
.BULB (6V–18W)
1
PART NO.
DESCRIPTION
Q’TY
REMARKS
2N4–24110–00–X5
FUEL TANK COMP.
2
MXR
3J1–24240–10
.GRAPHIC, FUEL TANK
1
FOR MXR
A5
FOREWORD
7.
Applicable Serial No.
Engine Serial No.
Frame Serial No.
8.
Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation
Colour Name
Colour Code
DPBMU(*)
DARK PURPLISH BLUE METALLIC U
0996
LGB
LOW GLOSS BLACK
0098
MBL2
MAT BLACK 2
0582
SMX(*)
BLACK METALLIC X
0903
A6
MODEL LABEL
(1)
A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi-
cated on the Model Label affixed onto the product concerned.
(2)
“Model Label” Indication
(3)
Model Label Affixing Location
(4)
Colouring Information
Model Code
Colouring
Type Code
Colour
Code
Colour Name
Abbrevia-
tion
3C3D
A
0996
DARK PURPLISH BLUE METALLIC U
DPBMU
B
0903
BLACK METALLIC X
SMX
3C3E
A
0996
DARK PURPLISH BLUE METALLIC U
DPBMU
B
0903
BLACK METALLIC X
SMX
3C3F
A
0996
DARK PURPLISH BLUE METALLIC U
DPBMU
B
0903
BLACK METALLIC X
SMX
(5)
Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
Production
Code No.
Country
(destination)
3C3D
010
U49
3C3E
010
CALIFORNIA
3C3F
010
CANADA
Model
Code
Production
Code No.
Country
(destination)
CONTENTS
ENGINE
CYLINDER HEAD .................................................................B2
CYLINDER ............................................................................B4
CRANKSHAFT & PISTON ....................................................B5
VALVE ...................................................................................B6
CAMSHAFT & CHAIN ...........................................................B8
WATER PUMP ......................................................................B9
RADIATOR & HOSE .............................................................B11
OIL PUMP .............................................................................B13
OIL CLEANER .......................................................................B14
INTAKE .................................................................................B15
INTAKE 2 ..............................................................................C2
AIR INDUCTION SYSTEM ....................................................C4
EXHAUST .............................................................................C5
CRANKCASE ........................................................................C6
CRANKCASE COVER 1 .......................................................C7
STARTER ..............................................................................C9
CLUTCH ................................................................................C10
TRANSMISSION ...................................................................C12
SHIFT CAM & FORK .............................................................C14
SHIFT SHAFT .......................................................................C15
CHASSIS
FRAME ..................................................................................D2
FENDER ................................................................................D4
SIDE COVER ........................................................................D7
REAR ARM ...........................................................................D8
REAR SUSPENSION ............................................................D10
STEERING ............................................................................D11
FRONT FORK .......................................................................D12
FUEL TANK ...........................................................................D14
SEAT .....................................................................................E3
FRONT WHEEL ....................................................................E4
FRONT BRAKE CALIPER ....................................................E5
REAR WHEEL .......................................................................E6
REAR BRAKE CALIPER .......................................................E8
STEERING HANDLE & CABLE ............................................E9
FRONT MASTER CYLINDER ...............................................E10
STAND & FOOTREST ..........................................................E11
REAR MASTER CYLINDER .................................................E14
COWLING 1 ..........................................................................E15
GENERATOR ........................................................................F3
STARTING MOTOR ............................................................. F4
FLASHER LIGHT .................................................................. F5
METER ................................................................................. F6
HEADLIGHT ......................................................................... F7
TAILLIGHT ............................................................................ F8
HANDLE SWITCH & LEVER ................................................ F9
ELECTRICAL 1 ..................................................................... F10
ELECTRICAL 2 ..................................................................... F12
INDEX
NUMERICAL INDEX ............................................................. M1
B2
FIG.
1
CYLINDER HEAD
REF.
NO.
PART NO.
DESCRIPTION
3C3D
3C3E
3C3F
REMARKS
1
5VY–11101–20
CYLINDER HEAD ASSY
1
1
1
2
5VY–11133–10
.GUIDE, VALVE 1
12 12 12
3
5VY–11134–10
.GUIDE, VALVE 2
8
8
8
4
90340–18002
.PLUG, STRAIGHT SCREW
3
3
3
5
91808–16023
.PIN, DOWEL
6
6
6
6
90105–06026
.BOLT, FLANGE
28 28 28
7
95024–06012
.BOLT, FLANGE
1
1
1
8
90430–06014
.GASKET
1
1
1
9
95612–08625
BOLT, STUD
8
8
8
10
90201–10033
WASHER, PLATE
8
8
8
11
90179–10006
NUT
8
8
8
12
90201–10033
WASHER, PLATE
2
2
2
13
90176–10075
NUT, CROWN
2
2
2
14
90201–06034
WASHER, PLATE
2
2
2
15
91314–06105
BOLT
2
2
2
16
94701–00403
PLUG, SPARK (NGK CR9EK)
4
4
4
17
2D1–11181–00
GASKET, CYLINDER HEAD 1
1
1
1
18
5VY–11191–02
COVER, CYLINDER HEAD 1
1
1
1
19
5BE–12241–00
.GUIDE, STOPPER 2
1
1
1
20
5VY–11193–10
GASKET, HEAD COVER 1
1
1
1
21
5VY–1482K–00
PLATE
4
4
4
22
5SL–14890–10
REED VALVE ASSY
2
2
2
23
5VY–14899–00
CAP, CASE
2
2
2
24
90110–06178
BOLT, HEXAGON SOCKET HEAD
4
4
4
25
90109–066F0
BOLT
6
6
6
26
5VY–1111G–00
RUBBER, MOUNT 1
6
6
6
27
99530–10114
PIN, DOWEL
2
2
2
B3
FIG.
1
CYLINDER HEAD
REF.
NO.
PART NO.
DESCRIPTION
3C3D
3C3E
3C3F
REMARKS
28
2D1–11026–00
BOLT, MOUNT
1
1
1
B4
FIG.
2
CYLINDER
REF.
NO.
PART NO.
DESCRIPTION
3C3D
3C3E
3C3F
REMARKS
1
5VY–11311–10
CYLINDER 1
1
1
1
2
5VY–11351–00
GASKET, CYLINDER
1
1
1
3
99530–10114
PIN, DOWEL
2
2
2
B5
FIG.
3
CRANKSHAFT & PISTON
REF.
NO.
PART NO.
DESCRIPTION
3C3D
3C3E
3C3F
REMARKS
1
2D1–11411–00
CRANKSHAFT
1
1
1
2
4C8–11650–00
CONNECTING ROD ASSY
4
4
4
3
5VY–11654–01
.BOLT, CONNECTING ROD
2
2
2
4
2D1–11656–00
PLANE BEARING, CONNECTING ROD
8
8
8
UR BLUE
2D1–11656–10
PLANE BEARING, CONNECTING ROD
8
8
8
UR BLACK
2D1–11656–20
PLANE BEARING, CONNECTING ROD
8
8
8
UR BROWN
2D1–11656–30
PLANE BEARING, CONNECTING ROD
8
8
8
UR GREEN
5
5VY–11549–00
SPROCKET, CAM CHAIN
1
1
1
6
5VY–11416–A0
PLANE BEARING, CRANKSHAFT 1
10 10 10
UR WHITE
5VY–11416–00
PLANE BEARING, CRANKSHAFT 1
10 10 10
UR BLUE
5VY–11416–10
PLANE BEARING, CRANKSHAFT 1
10 10 10
UR BLACK
5VY–11416–20
PLANE BEARING, CRANKSHAFT 1
10 10 10
UR BROWN
5VY–11416–30
PLANE BEARING, CRANKSHAFT 1
10 10 10
UR GREEN
7
5VY–11631–10
PISTON (STD)
4
4
4
8
5VY–11603–01
PISTON RING SET (STD)
4
4
4
9
93450–18157
CIRCLIP
8
8
8
10
5VY–11633–00
PIN, PISTON
4
4
4
B6
FIG.
4
VALVE
REF.
NO.
PART NO.
DESCRIPTION
3C3D
3C3E
3C3F
REMARKS
1
5VY–12111–00
VALVE, INTAKE
4
4
4
2
5VY–12112–00
VALVE, INTAKE 2
8
8
8
3
5VY–12121–00
VALVE, EXHAUST
8
8
8
4
5NL–12116–00
SEAT, VALVE SPRING
12 12 12
5
3GM–12126–00
SEAT, VALVE SPRING 2
8
8
8
6
2D1–12113–00
SPRING, VALVE INNER
12 12 12
7
2D1–12114–00
SPRING, VALVE OUTER
8
8
8
8
1HX–12117–00
RETAINER, VALVE SPRING
12 12 12
9
1WG–12117–00
RETAINER, VALVE SPRING
8
8
8
10
1HX–12118–00
COTTER, VALVE
24 24 24
11
1WG–12118–00
COTTER, VALVE
16 16 16
12
4TV–12119–00
SEAL, VALVE STEM
12 12 12
13
4SV–12119–00
SEAL, VALVE STEM
8
8
8
14
1HX–12168–00
PAD, ADJUSTING 2 (1.20)
20 20 20
UR
1HX–12168–20
PAD, ADJUSTING 2 (1.25)
20 20 20
UR
1HX–12168–40
PAD, ADJUSTING 2 (1.30)
20 20 20
UR
1HX–12168–60
PAD, ADJUSTING 2 (1.35)
20 20 20
UR
1HX–12168–80
PAD, ADJUSTING 2 (1.40)
20 20 20
UR
1HX–12168–A0
PAD, ADJUSTING 2 (1.45)
20 20 20
UR
1HX–12168–F0
PAD, ADJUSTING 2 (1.50)
20 20 20
UR
1HX–12168–H1
PAD, ADJUSTING 2 (1.55)
20 20 20
UR
1HX–12168–K1
PAD, ADJUSTING 2 (1.60)
20 20 20
UR
1HX–12168–M1
PAD, ADJUSTING 2 (1.65)
20 20 20
UR
1HX–12168–R1
PAD, ADJUSTING 2 (1.70)
20 20 20
UR
1HX–12168–U1
PAD, ADJUSTING 2 (1.75)
20 20 20
UR
1HX–12168–W1
PAD, ADJUSTING 2 (1.80)
20 20 20
UR
1HX–12168–Y1
PAD, ADJUSTING 2 (1.85)
20 20 20
UR
B7
FIG.
4
VALVE
REF.
NO.
PART NO.
DESCRIPTION
3C3D
3C3E
3C3F
REMARKS
14
1HX–12169–11
PAD, ADJUSTING 2 (1.90)
20 20 20
UR
1HX–12169–31
PAD, ADJUSTING 2 (1.95)
20 20 20
UR
1HX–12169–50
PAD, ADJUSTING 2 (2.00)
20 20 20
UR
1HX–12169–70
PAD, ADJUSTING 2 (2.05)
20 20 20
UR
1HX–12169–90
PAD, ADJUSTING 2 (2.10)
20 20 20
UR
1HX–12169–E0
PAD, ADJUSTING 2 (2.15)
20 20 20
UR
1HX–12169–G0
PAD, ADJUSTING 2 (2.20)
20 20 20
UR
1HX–12169–J0
PAD, ADJUSTING 2 (2.25)
20 20 20
UR
1HX–12169–L0
PAD, ADJUSTING 2 (2.30)
20 20 20
UR
1HX–12169–N0
PAD, ADJUSTING 2 (2.35)
20 20 20
UR
1HX–12169–T0
PAD, ADJUSTING 2 (2.40)
20 20 20
UR
15
3LN–12153–20
LIFTER, VALVE
12 12 12
UR BLUE
3LN–12153–30
LIFTER, VALVE
12 12 12
UR RED
3LN–12153–09
LIFTER, VALVE (O/S)
12 12 12
UR GREEN
16
3FV–12153–20
LIFTER, VALVE
8
8
8
UR BLUE
3FV–12153–30
LIFTER, VALVE
8
8
8
UR RED
3FV–12153–09
LIFTER, VALVE (O/S)
8
8
8
UR GREEN
B8
FIG.
5
CAMSHAFT & CHAIN
REF.
NO.
PART NO.
DESCRIPTION
3C3D
3C3E
3C3F
REMARKS
1
2D1–12170–00
CAMSHAFT ASSY 1
1
1
1
2
2D1–12180–00
CAMSHAFT ASSY 2
1
1
1
3
5VY–12176–00
SPROCKET, CAM CHAIN
2
2
2
4
90105–07006
BOLT, FLANGE
4
4
4
5
94591–60122
CHAIN
1
1
1
6
5VY–12210–20
TENSIONER ASSY, CAM CHAIN
1
1
1
7
2D1–12213–00
GASKET, TENSIONER CASE
1
1
1
8
91314–06020
BOLT
2
2
2
9
5VY–12251–00
DAMPER, CHAIN 1
1
1
1
10
5VY–12252–00
DAMPER, CHAIN 2
1
1
1
11
93607–44002
PIN, DOWEL
2
2
2
B9
FIG.
6
WATER PUMP
REF.
NO.
PART NO.
DESCRIPTION
3C3D
3C3E
3C3F
REMARKS
1
5VY–12469–00
JOINT 1
1
1
1
2
5VY–12576–00
HOSE 1
1
1
1
3
90450–38040
HOSE CLAMP ASSY
1
1
1
4
93210–47675
O-RING
1
1
1
5
95024–06025
BOLT, FLANGE
3
3
3
6
2D1–12637–00
STAY 1
1
1
1
7
5VY–12421–01
HOUSING, WATER PUMP
1
1
1
8
93306–00106
BEARING
2
2
2
9
93102–12372
OIL SEAL
1
1
1
10
11H–12438–10
SEAL, MECHANICAL
1
1
1
11
5VY–12450–11
IMPELLER SHAFT ASSY
1
1
1
12
4XV–12439–00
O-RING
1
1
1
13
93603–12007
PIN, DOWEL
2
2
2
14
5VY–12422–00
COVER, HOUSING
1
1
1
15
90105–06065
BOLT, FLANGE
5
5
5
16
93603–17070
PIN, DOWEL
1
1
1
17
5VY–13310–10
ROTOR ASSY 1
1
1
1
18
93603–12007
PIN, DOWEL
2
2
2
19
5VY–13336–00
HOUSING, ROTOR
1
1
1
20
91312–06040
BOLT
3
3
3
21
5VY–13355–00
SPROCKET, DRIVEN
1
1
1
22
90105–06066
BOLT, FLANGE
1
1
1
23
5VY–12456–10
WASHER
1
1
1
24
91808–30031
PIN, DOWEL
1
1
1
25
90110–06167
BOLT, HEXAGON SOCKET HEAD
2
2
2
26
93210–357A2
O-RING
1
1
1
27
4XV–12485–00
PIPE 5
1
1
1
B10
FIG.
6
WATER PUMP
REF.
NO.
PART NO.
DESCRIPTION
3C3D
3C3E
3C3F
REMARKS
28
93210–06667
O-RING
2
2
2
29
5VY–12481–10
PIPE 1
1
1
1
30
93210–235A1
O-RING
1
1
1
31
93210–27370
O-RING
1
1
1
32
5VY–12588–00
HOSE 5
1
1
1
33
90467–200A0
CLIP
1
1
1
34
90450–32001
HOSE CLAMP ASSY
1
1
1
35
90110–06161
BOLT, HEXAGON SOCKET HEAD
1
1
1
36
2D1–12484–00
PIPE 4
1
1
1
37
90430–06014
.GASKET
1
1
1
38
90153–06002
.SCREW, HEXAGON
1
1
1
39
93210–235A1
O-RING
1
1
1
40
90480–12010
GROMMET
1
1
1
41
90387–06112
COLLAR
1
1
1
42
90110–06161
BOLT, HEXAGON SOCKET HEAD
1
1
1
43
90110–06174
BOLT, HEXAGON SOCKET HEAD
1
1
1
44
90201–06079
WASHER, PLATE
1
1
1
45
90467–200A0
CLIP
1
1
1
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