1F5VX-300E1

2F5VX-300E1

(

)

A2

FZ6-S (5VXL) EUROPE,SOUTH AFRICA

A3

FZ6-S

PARTS CATALOGUE

©2006 by Yamaha Motor Co., Ltd.

1st edition, August 2006

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

A5

FOREWORD

7.

Applicable Serial No.

Engine Serial No.

Frame Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation

Colour Name

Colour Code

BS4(*)

BLUISH SILVER 4

0820

DNMB(*)

DARK GRAY METALLIC B

0853

LGB

LOW GLOSS BLACK

0098

SL

SILVER

0035

A6

MODEL LABEL

(1)

A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2)

“Model Label” Indication

(3)

Model Label Affixing Location

(4)

Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

5VXL

A

0853

DARK GRAY METALLIC B

DNMB

C

0820

BLUISH SILVER 4

BS4

(5)

Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

5VXL

010

EUROPE

030

DENMARK

FINLAND

NORWAY

SWEDEN

050

UNITED KINGDOM

060

GREECE

070

IRELAND

SOUTH AFRICA

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT & PISTON ....................................................B3

VALVE ...................................................................................B4

CAMSHAFT & CHAIN ...........................................................B6

WATER PUMP ......................................................................B7

RADIATOR & HOSE .............................................................B8

OIL PUMP .............................................................................B10

OIL CLEANER .......................................................................B11

INTAKE .................................................................................B12

INTAKE 2 ..............................................................................B13

AIR INDUCTION SYSTEM ....................................................B15

EXHAUST .............................................................................C2

CRANKCASE ........................................................................C4

CRANKCASE COVER 1 .......................................................C6

STARTER ..............................................................................C8

CLUTCH ................................................................................C9

TRANSMISSION ...................................................................C11

SHIFT CAM & FORK .............................................................C13

SHIFT SHAFT .......................................................................C14

CHASSIS

FRAME ..................................................................................D2

FENDER ................................................................................D5

SIDE COVER ........................................................................D7

REAR ARM ...........................................................................D8

REAR SUSPENSION ............................................................D9

STEERING ............................................................................D10

FRONT FORK .......................................................................D11

FUEL TANK ...........................................................................D13

SEAT .....................................................................................D15

FRONT WHEEL ....................................................................E2

FRONT BRAKE CALIPER ....................................................E3

REAR WHEEL .......................................................................E4

REAR BRAKE CALIPER .......................................................E6

STEERING HANDLE & CABLE ............................................E7

FRONT MASTER CYLINDER ...............................................E8

STAND & FOOTREST ..........................................................E9

REAR MASTER CYLINDER .................................................E12

COWLING 1 ..........................................................................E13

GENERATOR ........................................................................E15

STARTING MOTOR ..............................................................F2

FLASHER LIGHT .................................................................. F3

METER ................................................................................. F4

HEADLIGHT ......................................................................... F5

TAILLIGHT ............................................................................ F6

HANDLE SWITCH & LEVER ................................................ F7

ELECTRICAL 1 ..................................................................... F8

ELECTRICAL 2 ..................................................................... F9

INDEX

NUMERICAL INDEX ............................................................. M1

B2

FIG.

1

CYLINDER

REF.

NO.

PART NO.

DESCRIPTION

5VXL

REMARKS

1

5VX–11101–01

CYLINDER HEAD ASSY

1

2

5EB–11133–10

.GUIDE, VALVE 1

16

3

93440–10153

.CIRCLIP

16

4

90105–06027

.BOLT, FLANGE

20

5

90340–20090

.PLUG, STRAIGHT SCREW

3

6

11H–15138–00

.NOZZLE 1

1

7

95027–08012

BOLT, FLANGE

1

8

90430–08119

GASKET

1

9

95617–08625

BOLT, STUD

8

10

90119–10003

BOLT, WITH WASHER

10

11

91314–06060

BOLT

2

12

94701–00403

PLUG, SPARK (NGK CR9EK)

4

13

5VX–11181–00

GASKET, CYLINDER HEAD 1

1

14

5VX–11191–00

COVER, CYLINDER HEAD 1

1

15

5BE–12241–00

.GUIDE, STOPPER 2

1

16

5SL–11193–00

GASKET, HEAD COVER 1

1

17

5SL–1482K–00

PLATE

4

18

5SL–14890–00

REED VALVE ASSY

2

19

5SL–14899–00

CAP, CASE

2

20

91317–06020

BOLT

4

21

90109–066F0

BOLT

6

22

4KG–1111G–00

RUBBER, MOUNT 1

6

23

99530–10114

PIN, DOWEL

2

B3

FIG.

2

CRANKSHAFT & PISTON

REF.

NO.

PART NO.

DESCRIPTION

5VXL

REMARKS

1

5SL–11411–00

CRANKSHAFT

1

2

5VX–11650–00

CONNECTING ROD ASSY

4

3

5VX–11654–00

.BOLT, CONNECTING ROD

2

4

5VX–11656–00

PLANE BEARING, CONNECTING ROD

8

UR BLUE

5VX–11656–10

PLANE BEARING, CONNECTING ROD

8

UR BLACK

5VX–11656–20

PLANE BEARING, CONNECTING ROD

8

UR BROWN

5VX–11656–30

PLANE BEARING, CONNECTING ROD

8

UR GREEN

5

5EB–11416–A0

PLANE BEARING, CRANKSHAFT 1

10

UR WHITE

5EB–11416–00

PLANE BEARING, CRANKSHAFT 1

10

UR BLUE

5EB–11416–10

PLANE BEARING, CRANKSHAFT 1

10

UR BLACK

5EB–11416–20

PLANE BEARING, CRANKSHAFT 1

10

UR BROWN

5EB–11416–30

PLANE BEARING, CRANKSHAFT 1

10

UR GREEN

6

5SL–11631–00

PISTON (STD)

4

7

5SL–11603–00

PISTON RING SET (STD)

4

8

93450–17129

CIRCLIP

8

9

5EB–11633–00

PIN, PISTON

4

B4

FIG.

3

VALVE

REF.

NO.

PART NO.

DESCRIPTION

5VXL

REMARKS

1

5SL–12111–10

VALVE, INTAKE

8

2

5SL–12121–10

VALVE, EXHAUST

8

3

5SL–12116–00

SEAT, VALVE SPRING

8

4

5EB–12126–00

SEAT, VALVE SPRING 2

8

5

5EB–12113–00

SPRING, VALVE INNER

8

6

5EB–12114–00

SPRING, VALVE OUTER

8

7

5EB–12124–01

SPRING, VALVE OUTER

8

8

5EB–12117–00

RETAINER, VALVE SPRING

8

9

5EB–12127–00

RETAINER, VALVE SPRING

8

10

1HX–12118–00

COTTER, VALVE

32

11

4TV–12119–00

SEAL, VALVE STEM

16

12

1HX–12168–00

PAD, ADJUSTING 2 (1.20)

16

UR

1HX–12168–20

PAD, ADJUSTING 2 (1.25)

16

UR

1HX–12168–40

PAD, ADJUSTING 2 (1.30)

16

UR

1HX–12168–60

PAD, ADJUSTING 2 (1.35)

16

UR

1HX–12168–80

PAD, ADJUSTING 2 (1.40)

16

UR

1HX–12168–A0

PAD, ADJUSTING 2 (1.45)

16

UR

1HX–12168–F0

PAD, ADJUSTING 2 (1.50)

16

UR

1HX–12168–H1

PAD, ADJUSTING 2 (1.55)

16

UR

1HX–12168–K1

PAD, ADJUSTING 2 (1.60)

16

UR

1HX–12168–M1

PAD, ADJUSTING 2 (1.65)

16

UR

1HX–12168–R1

PAD, ADJUSTING 2 (1.70)

16

UR

1HX–12168–U1

PAD, ADJUSTING 2 (1.75)

16

UR

1HX–12168–W1

PAD, ADJUSTING 2 (1.80)

16

UR

1HX–12168–Y1

PAD, ADJUSTING 2 (1.85)

16

UR

1HX–12169–11

PAD, ADJUSTING 2 (1.90)

16

UR

1HX–12169–31

PAD, ADJUSTING 2 (1.95)

16

UR

B5

FIG.

3

VALVE

REF.

NO.

PART NO.

DESCRIPTION

5VXL

REMARKS

12

1HX–12169–50

PAD, ADJUSTING 2 (2.00)

16

UR

1HX–12169–70

PAD, ADJUSTING 2 (2.05)

16

UR

1HX–12169–90

PAD, ADJUSTING 2 (2.10)

16

UR

1HX–12169–E0

PAD, ADJUSTING 2 (2.15)

16

UR

1HX–12169–G0

PAD, ADJUSTING 2 (2.20)

16

UR

1HX–12169–J0

PAD, ADJUSTING 2 (2.25)

16

UR

1HX–12169–L0

PAD, ADJUSTING 2 (2.30)

16

UR

1HX–12169–N0

PAD, ADJUSTING 2 (2.35)

16

UR

1HX–12169–T0

PAD, ADJUSTING 2 (2.40)

16

UR

13

5EB–12153–20

LIFTER, VALVE

16

UR BLUE

5EB–12153–30

LIFTER, VALVE

16

UR RED

5EB–12153–09

LIFTER, VALVE (O/S)

16

AP GREEN

B6

FIG.

4

CAMSHAFT & CHAIN

REF.

NO.

PART NO.

DESCRIPTION

5VXL

REMARKS

1

5VX–12170–00

CAMSHAFT ASSY 1

1

2

5VX–12180–00

CAMSHAFT ASSY 2

1

3

5VX–12176–00

SPROCKET, CAM CHAIN

2

4

90105–07004

BOLT, FLANGE

4

5

94591–49120

CHAIN

1

6

5SL–12210–10

TENSIONER ASSY, CAM CHAIN

1

7

5EL–12228–00

.BOLT

1

8

5SL–12214–00

.GASKET

1

9

4FM–12213–00

GASKET, TENSIONER CASE

1

10

91314–06025

BOLT

2

11

5EB–12251–00

DAMPER, CHAIN 1

1

12

5EB–12252–10

DAMPER, CHAIN 2

1

13

93607–44190

PIN, DOWEL

1

B7

FIG.

5

WATER PUMP

REF.

NO.

PART NO.

DESCRIPTION

5VXL

REMARKS

1

5VX–12421–00

HOUSING, WATER PUMP

1

2

93306–00106

BEARING

1

3

93101–12173

OIL SEAL

1

4

11H–12438–10

SEAL, MECHANICAL

1

5

5EB–12450–00

IMPELLER SHAFT ASSY

1

6

5VX–12422–00

COVER, HOUSING

1

7

5EB–12439–00

O-RING

1

8

95024–06020

BOLT, FLANGE

2

9

90430–06014

GASKET

1

10

99009–12400

CIRCLIP

1

11

93210–33133

O-RING

1

12

90110–06086

BOLT, HEXAGON SOCKET HEAD

2

13

4NK–12579–00

HOSE 4

1

14

5VX–12581–00

JOINT, HOSE 1

1

15

5EB–12577–01

HOSE 2

1

16

90450–35001

HOSE CLAMP ASSY

2

17

5SL–12588–01

HOSE 5

1

18

90450–22017

HOSE CLAMP ASSY

1

19

5GV–1246E–00

COVER 2

1

20

90450–38040

HOSE CLAMP ASSY

1

21

5GV–1246A–00

COVER 1

1

22

90450–32001

HOSE CLAMP ASSY

1

23

93210–46001

O-RING

1

24

5EB–12469–00

JOINT 1

1

25

90105–06053

BOLT, FLANGE

2

B8

FIG.

6

RADIATOR & HOSE

REF.

NO.

PART NO.

DESCRIPTION

5VXL

REMARKS

1

5SL–12410–00

THERMOSTAT ASSY

1

2

5VX–12413–00

COVER, THERMOSTAT

1

3

90105–06557

BOLT, FLANGE

2

4

4S8–12578–00

HOSE 3

1

5

90450–35001

HOSE CLAMP ASSY

2

6

5GV–1246E–00

COVER 2

1

7

4S8–12461–00

RADIATOR ASSY

1

8

4S8–12405–00

BLOWER ASSY

1

9

97307–06012

BOLT

3

10

92907–06100

WASHER, SPRING

3

11

92907–06600

WASHER, PLATE

3

12

1AA–12535–00

PLATE

3

13

4S8–12579–00

HOSE 4

1

14

90450–32003

HOSE CLAMP ASSY

1

15

90480–15363

GROMMET

3

16

90387–0614M

COLLAR

1

17

5VX–1240J–00

RADIATOR COVER ASSY1

2

18

90111–06031

BOLT,HEX. SOCKET BUTTON

4

19

4S8–12467–00

COVER, RADIATOR

1

20

90387–066H4

COLLAR

1

21

1B3–12462–00

CAP, RADIATOR

1

22

5FC–12437–00

STOPPER

1

23

97004–05012

BOLT

1

24

92904–05600

WASHER

1

25

90119–06038

BOLT, WITH WASHER

1

26

95824–06030

BOLT, FLANGE

1

27

4S8–1244E–00

BRACKET 1

1

B9

FIG.

6

RADIATOR & HOSE

REF.

NO.

PART NO.

DESCRIPTION

5VXL

REMARKS

28

95824–06012

BOLT, FLANGE

1

29

4S8–12589–00

HOSE 6

1

30

90467–200A0

CLIP

2

31

90450–22017

HOSE CLAMP ASSY

1

32

5VX–1243A–00

HOSE 1

1

33

90467–11090

CLIP

2

34

90467–11090

CLIP

1

35

5VX–1244G–00

HOSE, 4

1

36

90467–11090

CLIP

2

37

90450–32001

HOSE CLAMP ASSY

1

38

4P5–21871–00

TANK, RECOVERY

1

39

26H–21828–00

ELBOW

2

40

90445–081F2

HOSE (L200)

1

41

3P6–21875–00

CAP

1

42

90445–08025

HOSE

1

43

90467–08075

CLIP

2

44

4P5–2172W–00

COVER

1

45

4P5–21873–00

BRACKET, RECOVERY TANK

1

46

95024–10020

BOLT, FLANGE

1

47

90464–07012

CLAMP

1

48

90467–08075

CLIP

1

49

90464–12238

CLAMP

1

50

90105–060A6

BOLT, FLANGE

2

B10

FIG.

7

OIL PUMP

REF.

NO.

PART NO.

DESCRIPTION

5VXL

REMARKS

1

5MT–13300–00

OIL PUMP ASSY

1

2

91808–17032

PIN, DOWEL

2

3

90109–06031

BOLT

3

4

5SL–13410–00

STRAINER HOUSING ASSY

1

5

5EB–13415–00

.SEAL, OIL STRAINER

1

6

94580–25080

CHAIN

1

7

5EB–13898–00

HOLDER

1

8

90110–06161

BOLT, HEXAGON SOCKET HEAD

2

9

2C0–13416–00

PIPE, OIL 1

1

10

93210–14003

O-RING

2

11

90110–06161

BOLT, HEXAGON SOCKET HEAD

2

12

5EB–13161–00

PIPE, DELIVERY 1

1

13

5EB–1316E–00

PIPE, DELIVERY 5

1

14

93210–09165

O-RING

2

15

93210–06667

O-RING

1