1C5GP-261S1

(

)

DT175D (3TK8) COLOMBIA

DT125D (5GP4) COLOMBIA

DT175D/DT125D

PARTS CATALOGUE

©2004 by Yamaha Motor Co., Ltd.

1st edition, May 2004

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

DT175D/DT125D

CATALOGO DE REPUESTOS

©2004 por Yamaha Motor Co., Ltd.

1ª edición, mayo 2004

Todos los derechos reservados.

Toda reproducción o uso no autorizado

sin el consentimiento escrito de

Yamaha Motor Co., Ltd.

quedan expresamente prohibidos

Impreso en Japón.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1.

Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2.

Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.

The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4.

Applicable colours of graphics are represented in the “REMARKS” as shown below.

5.

Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6.

The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO.

DESCRIPTION

Q’TY

REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

PART NO.

DESCRIPTION

Q’TY

REMARKS

2N4–24110–00–X5

FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

FOR MXR

PROLOGO

Este catálogo de repuestos corresponde a las piezas para el o los modelos que figuran en la

página de portada. Al formular el pedido de repuestos, se ruega citar este catálogo y especi-

ficar correctamente el número y el nombre de las piezas.

1.

Las modificaciones y agregados que se hayan realizado después de la edición de este

Catálogo de Repuestos, serán anunciados en las Informaciones de Recambios.

Es recomendable que se hagan las correcciones necesarias en el Catálogo de Repues-

tos de acuerdo con las Informaciones de Recambios.

2.

Abreviaciones

En este. Catálogo de Repuestos se emplean las siguientes abreviaciones.

“UR” Usar el número de partes especificado

“UN” Usar la cantidad necesaria

“AP” Piezas sustitutivas

“LM” Fabricación local (Hay que pedir los repuestos en las cercanías)

“F#” Nº de bastidor (Nº aplicable a la máquina)

“O/S” Sobredimensionado

3.

La cantidad de componentes para el montaje

• Los componentes, suministrados como conjunto, se describen con un punto (.) que

precede al nombre del parte como se indica a continuación.

• La numeración que aparece a la derecha de cada descripción indica la cantidad de

partes por cada unidad de conjunto.

4.

Los colores de los componentes se indican como sigue en la columna de “OBSERVA-

CIONES”.

5.

Debe tenerse en cuenta que las ilustraciones sirven como guia para la búsqueda de los

números de partes y no deben usarse para el montaje. Durante el montaje, se recomien-

da usar el manual de taller correspondiente.

6.

EL asterisco (*) antes del número de referencia indica los elementos modificados des-

pués de la primera edición.

CODIGO Nº

DESCRIPCION

CANT. OBSERVACIONES

2F5–83310–60

ENSAMBLAJE DE LA LUZ

2

115–83311–60

.BOMBILLA (6V–18W)

1

CODIGO Nº

DESCRIPCION

CANT. OBSERVACIONES

2N4–24110–00–X5

COMP. DEL TANQUE

2

MXR

3J1–24240–10

.GRAFICO, DEL TANQUE

1

PARA MXR

FOREWORD

7.

Applicable Serial No.

Frame Serial No.

Engine Serial No.

8.

Applicable Colour Code (The (*) mark shows Model colour.)

9.

Applicable Starting Serial No.

Frame Serial No.

Engine Serial No.

Abbreviation

Colour Name

Colour Code

BS4(*)

BLUISH SILVER 4

0820

DPBMC(*)

DEEP PURPLISH BLUE METALLIC C

0564

DRYC1(*)

DEEP REDDISH YELLOW COCKTAIL 1

0625

LGB

LOW GLOSS BLACK

0098

SL

SILVER

0035

STDS

STARDUST SILVER

00WL

VRC7(*)

VIVID RED COCKTAIL 7

0580

ZK

*UNI-CHROME (BLACK CHROMATE)

0090

Serial No.

Name Of Q’ty Column

Model Code

Serial No.

Name Of Q’ty Column

Model Code

PROLOGO

7.

Números de serie

Nº de Serie del bastidor

Nº de Serie del motor

8.

Códigos de color aplicables (El símbolo (*) muestra el color de modelo.)

9.

Nº de serie inicial aplicable

Nº de Serie del bastidor

Nº de Serie del motor

Abreviatura

Nombre de color

Código de color

BS4(*)

BLUISH SILVER 4

0820

DPBMC(*)

DEEP PURPLISH BLUE METALLIC C

0564

DRYC1(*)

DEEP REDDISH YELLOW COCKTAIL 1

0625

LGB

LOW GLOSS BLACK

0098

SL

SILVER

0035

STDS

STARDUST SILVER

00WL

VRC7(*)

VIVID RED COCKTAIL 7

0580

ZK

*UNI-CHROME (BLACK CHROMATE)

0090

Nº de serie

Nombre de la columna de

cantidades

Código de Modelo

Nº de serie

Nombre de la columna de

cantidades

Código de Modelo

CONTENTS

ENGINE

CYLINDER ............................................................................1

CRANKSHAFT & PISTON ....................................................2

OIL PUMP .............................................................................4

INTAKE .................................................................................6

CARBURETOR .....................................................................8

EXHAUST .............................................................................10

CRANKCASE ........................................................................11

CRANKCASE COVER 1 .......................................................12

STARTER ..............................................................................13

CLUTCH ................................................................................14

TRANSMISSION ...................................................................16

TACHOMETER GEAR ..........................................................18

SHIFT CAM & FORK .............................................................19

SHIFT SHAFT .......................................................................20

CHASSIS

FRAME ..................................................................................21

FENDER ................................................................................22

SIDE COVER ........................................................................23

OIL TANK ..............................................................................25

REAR ARM ...........................................................................26

REAR SUSPENSION ............................................................28

STEERING ............................................................................29

FRONT FORK .......................................................................30

FUEL TANK ...........................................................................32

SEAT .....................................................................................33

FRONT WHEEL ....................................................................34

FRONT BRAKE CALIPER ....................................................35

REAR WHEEL .......................................................................36

STEERING HANDLE & CABLE ............................................38

FRONT MASTER CYLINDER ...............................................40

STAND & FOOTREST ..........................................................41

COWLING 1 ..........................................................................43

GENERATOR ........................................................................44

FLASHER LIGHT ..................................................................45

METER ..................................................................................46

HEADLIGHT ..........................................................................47

TAILLIGHT ............................................................................48

HANDLE SWITCH & LEVER ................................................49

ELECTRICAL 1 .....................................................................50

ELECTRICAL 2 .....................................................................51

INDEX

NUMERICAL INDEX ............................................................. 52

CONTENIDO

MOTOR

CILINDRO .............................................................................1

CIGUENAL & PISTON ..........................................................2

BOMBA DE ACEITE .............................................................4

ADMISION .............................................................................6

CARBURADOR .....................................................................8

DESCARGA ..........................................................................10

CARTER ................................................................................11

CUBIERTA DE CARTER 1 ...................................................12

ARRANQUE ..........................................................................13

EMBRAGUE ..........................................................................14

TRANSMISION .....................................................................16

ENGRAJE DE TACOMETRO ...............................................18

LEVA DE CAMBIO & HORQUILLA .......................................19

EJE DE CAMBIO & PEDAL ..................................................20

SHASIS

CUADRO ...............................................................................21

GUARDABARRO ..................................................................22

CUBIERTA LATERAL ...........................................................23

DEPOSITO DE ACEITE ........................................................25

BRAZO TRASERO ................................................................26

SUSPENSION TRASERO ....................................................28

DIRECCION ..........................................................................29

HORQUILLA DELANTERA ...................................................30

DEPOSITO DE COMBUSTIBLE ...........................................32

ASIENTO ...............................................................................33

RUEDA DELANTERA ...........................................................34

CALIBRE FRENO DELANTERA ...........................................35

RUEDA TRASERA ................................................................36

MANILLAR & CABLE ............................................................38

CILINDRO MAESTRO DELANTERO ....................................40

SOPORTE & APOYAPIE ......................................................41

BOVEDA 1 ............................................................................43

GENERADOR .......................................................................44

LUZ DE DESTELLADOR ......................................................45

MEDIDOR .............................................................................46

FARO DELANTERO .............................................................47

LUZ DE COLA .......................................................................48

INTERRUPTOR DE MANILLAR&PALANC ...........................49

EQUIPO ELECTRICO 1 ........................................................50

EQUIPO ELECTRICO 2 ........................................................51

INDICE

INDICE NUMERICO ............................................................. 52

1

FIG.

1

CYLINDER

CILINDRO

REF.

NO.

PART NO.

CODIGO Nº

DESCRIPTION

DESCRIPCION

3TK8

5GP4

REMARKS

OBSERVACIONES

1

18L–11111–00

HEAD, CYLINDER 1

CULATA CILINDRO 1

1

18G–11111–00

HEAD, CYLINDER 1

CULATA CILINDRO 1

1

2

363–11161–00

ABSORBER 1

AMORTIGUADOR 1

5

4F2–11162–00

ABSORBER 2

AMORTIGUADOR 2

4

3

18G–11161–00

ABSORBER 1

AMORTIGUADOR 1

1

1

4

18G–11162–00

ABSORBER 2

AMORTIGUADOR 2

1

1

5

18G–11128–00

ABSORBER 4

AMORTIGUADOR 4

2

2

6

18L–11311–00

CYLINDER 1

CILINDRO 1

1

18G–11311–01

CYLINDER 1

CILINDRO 1

1

7

90116–08394

BOLT, STUD

ESPARRAGO

6

90116–08394

BOLT, STUD

ESPARRAGO

4

8

90116–06016

BOLT, STUD

ESPARRAGO

2

2

9

18G–11127–00

ABSORBER 3

AMORTIGUADOR 3

4

4

10

2A7–11181–10

GASKET, CYLINDER HEAD 1

JUNTA, DE CULATA 1

1

2A6–11181–00

GASKET, CYLINDER HEAD 1

JUNTA, DE CULATA 1

1

11

90179–08299

NUT

TUERCA

6

90179–08299

NUT

TUERCA

4

12

3TN–11351–00

GASKET, CYLINDER

JUNTA, DE CILINDRO

1

18G–11351–02

GASKET, CYLINDER

JUNTA, DE CILINDRO

1

13

90116–10278

BOLT, STUD

ESPARRAGO

2

2

14

90116–10279

BOLT, STUD

ESPARRAGO

2

2

15

99530–14016

PIN, DOWEL

PASADOR, DE ESPIGA

2

2

16

90179–10279

NUT

TUERCA

4

4

17

94701–00045

PLUG, SPARK (NGK B8ES)

BUJIA (NGK B8ES)

1

1

2

FIG.

2

CRANKSHAFT & PISTON

CIGUENAL & PISTON

REF.

NO.

PART NO.

CODIGO Nº

DESCRIPTION

DESCRIPCION

3TK8

5GP4

REMARKS

OBSERVACIONES

1

18G–11400–00

CRANKSHAFT ASSY

CIGUENAL COMPLETO

1

1

2

1W1–11412–01

.CRANK 1

.MANIVELA 1

1

1

3

1W1–11422–01

.CRANK 2

.MANIVELA 2

1

1

4

4Y2–11651–00

.ROD, CONNECTING

.BIELA

1

1

5

3M5–11681–00

.PIN, CRANK 1

.PASADOR MANIVELA 1

1

1

6

90209–22071

.WASHER

.ARANDELA DE SEPARACION

2

2

7

93310–42231

.BEARING

.COJINETE DE RODILLOS

1

1

8

18L–11631–00–97

PISTON (STD)

PISTON (NORMA)

1

18G–11631–01–96

PISTON (STD)

PISTON (NORMA)

1

18L–11635–00

PISTON (0.25MM O/S)

PISTON (0.25MM O/S)

1

AP

AP

18G–11635–01

PISTON (0.25MM O/S)

PISTON (0.25MM O/S)

1

AP

AP

18L–11636–00

PISTON (0.50MM O/S)

PISTON (0.50MM O/S)

1

AP

AP

18G–11636–01

PISTON (0.50MM O/S)

PISTON (0.50MM O/S)

1

AP

AP

9

3TK–11603–00

PISTON RING SET (STD)

JUEGO DE ANILLOS (NORMA)

1

3TL–11603–00

PISTON RING SET (STD)

JUEGO DE ANILLOS (NORMA)

1

3TK–11604–00

PISTON RING SET (0.25MM O/S)

JUEGO DE ANILLOS (0.25MM O/S)

1

AP

AP

3TL–11604–00

PISTON RING SET (0.25MM O/S)

JUEGO DE ANILLOS (0.25MM O/S)

1

AP

AP

3TK–11605–00

PISTON RING SET (0.50MM O/S)

JUEGO DE ANILLOS (0.50MM O/S)

1

AP

AP

3TL–11605–00

PISTON RING SET (0.50MM O/S)

JUEGO DE ANILLOS (0.50MM O/S)

1

AP

AP

10

93310–216E1

BEARING

COJINETE DE RODILLOS

1

93310–216A3

BEARING

COJINETE DE RODILLOS

1

11

251–11633–00

PIN, PISTON

PASADOR, PISTON

1

4Y2–11633–00

PIN, PISTON

PASADOR, PISTON

1

12

93450–17044

CIRCLIP

SEGURO

2

93450–17025

CIRCLIP

SEGURO

2

13

93306–30421

BEARING (B6304C3)

COJINETE (B6304C3)

1

93306–20529

BEARING (B6205C4)

COJINETE (B6205C4)

1

3

FIG.

2

CRANKSHAFT & PISTON

CIGUENAL & PISTON

REF.

NO.

PART NO.

CODIGO Nº

DESCRIPTION

DESCRIPCION

3TK8

5GP4

REMARKS

OBSERVACIONES

14

93306–20529

BEARING (B6205C4)

COJINETE (B6205C4)

1

93306–30421

BEARING (B6304C3)

COJINETE (B6304C3)

1

15

93102–25061

OIL SEAL

SELLO ACEITE

1

1

16

93103–28011

OIL SEAL

RETEN DE ACEITE

1

1

17

93210–18023

O-RING

ANILLO O

1

1

18

90387–20488

COLLAR

COLLAR

1

1

19

90280–03017

KEY, WOODRUFF

CUNA WOODRUFF

1

1

20

90282–05005

KEY, STRAIGHT

CHAVETA, RECTA

1

1

4

FIG.

3

OIL PUMP

BOMBA DE ACEITE

REF.

NO.

PART NO.

CODIGO Nº

DESCRIPTION

DESCRIPCION

3TK8

5GP4

REMARKS

OBSERVACIONES

1

18L–13101–00

OIL PUMP ASSY

BOMBA DE ACEITE COMPLETA

1

18G–13101–00

OIL PUMP ASSY

BOMBA DE ACEITE COMPLETA

1

2

402–13552–00

.NOZZLE

.BOQUILLA

1

1

3

93505–32002

.BALL

.BOLA

1

1

4

90501–02217

.SPRING, COMPRESSION

.RESORTE DE COMPRESION

1

1

5

90430–04004

.GASKET

.JUNTA

1

1

6

98901–04008

.SCREW, BIND

.TORNILLO

1

1

7

137–13138–01

.PLATE, ADJUSTING

.PLACA DE AJUSTE

1

1

8

137–13137–00–03

.SHIM (T=0.3)

.CUNA EMBOLO (T=0.3)

1

1

UR

UR

137–13137–00–05

.SHIM (T=0.5)

.CUNA EMBOLO (T=0.5)

1

1

UR

UR

137–13137–00–10

.SHIM (T=1.0)

.CUNA EMBOLO (T=1.0)

1

1

UR

UR

9

92901–05100

.WASHER, SPRING

.ARANDELA PLANA

1

1

10

95301–05600

.NUT

.TUERCA HEXAGONAL

1

1

11

90445–05681

.HOSE (L210)

.TUBO (L210)

1

1

12

90468–02033

.CLIP

.PRESILLA

1

1

13

275–13175–01

SHAFT, WORM

EJE, SINFIN

1

522–13175–01

SHAFT, WORM

EJE, SINFIN

1

14

90201–08624

WASHER, PLATE

ARANDELA PLANA

1

1

15

126–13116–01

GASKET, PUMP CASE

JUNTA, CAJA DE BOMBA

1

1

16

98507–05014

SCREW, PAN HEAD

TORNILLO DE CABEZA PLANA

2

2

17

93101–10001

OIL SEAL

SELLO ACEITE

1

1

18

137–13176–00

METAL, WORM SHAFT OUTER

CASQVILLO, EXT.DE EJE SINFIN

1

1

19

2A6–13178–00

GEAR, DRIVE (24T)

ENGRANAJE TRACC.DE BOMBA(24T)

1

1

20

93603–22028

PIN, DOWEL

PASADOR DE CLAVIJA

1

1

21

99001–08600

CIRCLIP

PRESILLA REDONDA

1

1

22

363–13133–01

CLIP

PRESILLA

1

1

23

92907–08600

WASHER, PLATE

ARANDELA

1

1

5

FIG.

3

OIL PUMP

BOMBA DE ACEITE

REF.

NO.

PART NO.

CODIGO Nº

DESCRIPTION

DESCRIPCION

3TK8

5GP4

REMARKS

OBSERVACIONES

24

93210–07100

O-RING

ANILLO O

1

1

25

90468–08086

CLIP

PRESILLA

1

1

26

90468–02033

CLIP

PRESILLA

1

1

27

90445–083J4

HOSE (L340)

TUBO (L340)

1

1

28

90467–08075

CLIP

PRESILLA

1

1

29

90467–08075

CLIP

PRESILLA

1

1

30

18G–13174–00

HOLDER, OIL PIPE

SOPORTE, TUBO DE ACEITE

1

1

6

FIG.

4

INTAKE

ADMISION

REF.

NO.

PART NO.

CODIGO Nº

DESCRIPTION

DESCRIPCION

3TK8

5GP4

REMARKS

OBSERVACIONES

1

10V–13610–01

REED VALVE ASSY

VALVULA DE LAMINAS COMPLETA

1

1

2

10V–13613–01

.REED, VALVE

.VALVULA DE LAMINAS

2

2

3

10V–13616–01

.STOPPER, REED VALVE

.TOPE DE VALVULA DE LAMINAS

2

2

4

98507–03008

.SCREW, PAN HEAD

.TORNILLO DE CABEZA PLANA

4

4

5

92907–03100

.WASHER, SPRING

.ARANDELA

4

4

6

3TT–13621–00

GASKET, VALVE SEAT

JUNTA, DE VALV.DE EMPAQUE

1

1

7

10V–13565–01

JOINT, CARBURETOR

TOBERA, DE ADMISION

1

1

8

90450–44046

HOSE CLAMP ASSY

BRIDA, MANGUERA

1

1

9

97007–06025

BOLT

PERNO

4

4

10

92907–06600

WASHER, PLATE

ARANDELA

4

4

11

18G–14411–01

CASE, AIR CLEANER 1

CAJA FILTRO DEL AIRE 1

1

1

12

18G–14412–00

CAP, CLEANER CASE 1

TAPA CAJA DEL FILTRO 1

1

1

13

3TK–14451–00

ELEMENT, AIR CLEANER

ELEMENTO DEL FILTRO DEL AIRE

1

1

14

18G–14458–00

GUIDE

GUIA

1

1

15

18G–14493–00

STAY 1

SOPORTE 1

2

2

16

18G–14452–00

SEAL

SELLO

1

1

17

18G–14453–01

JOINT, AIR CLEANER 1

UNION DEL FILTRO DEL AIRE 1

1

1

18

90480–14102

GROMMET

TAPON

2

2

19

90387–07391

COLLAR

COLLAR

2

2

20

3TK–14472–00

PLATE, ELEMENT

PLACA DE ELEMENTO

1

1

21

90460–49058

CLAMP, HOSE

BRIDA, DE UNION

1

1

22

90480–18171

GROMMET

TAPON

1

1

23

97007–06025

BOLT

PERNO

2

2

24

92907–06100

WASHER, SPRING

ARANDELA

2

2

25

18G–13581–00

CHAMBER, AIR

CAMARA DE AIRE

1

1

26

18G–1441K–00

EMBLEM

EMBLEMA

1

1

27

18G–13584–00

PIPE, INTAKE MANIFOLD

TUBO MULTIPLE

1

1

7

FIG.

4

INTAKE

ADMISION

REF.

NO.

PART NO.

CODIGO Nº

DESCRIPTION

DESCRIPCION

3TK8

5GP4

REMARKS

OBSERVACIONES

28

18G–14465–00

PIPE

TUBO DE UNION

1

1

29

90119–06056

BOLT, WITH WASHER

TORNILLO CON ARANDELA

2

2

30

90467–20050

CLIP

PRESILLA

1

1

31

90467–13073

CLIP

PRESILLA

2

2