Dear Racer,
Thank you for choosing the TVS Apache RTR 200 4V DFiLOGIC.
Every feature in the Apache is honed on the race track to deliver the best in racing performance.
As a proud owner of the TVS Apache RTR 200 4V DFiLOGIC, you are now part of the one million strong TVS Racing
families.
This manual explains the features and operations of your TVS Apache RTR 200 4V DFiLOGIC. Please read it carefully and
follow the instructions to enjoy the ultimate racing experience.
To have prolonged joy riding on your TVS Apache RTR 200 4V DFiLOGIC, we urge you to get your TVS Apache RTR 200
4V DFiLOGIC serviced only at TVS Motor Company Authorised Distributors or Dealers / Authorised Service Centers.
Here’s your new lap on the Apache RTR 200 4V DFiLOGIC.
TVS MOTOR COMPANY LIMITED
FOREWORD
I
Always keep your Owner‘s Manual in the motorcycle and give it to the new owner if you ever transfer your TVS Apache
RTR 200 4V DFiLOGIC.
Take time to familiarize yourself with your TVS Apache RTR 200 4V DFiLOGIC and its performance characteristics.
This Owner‘s Manual contains a host of useful information. Please take the time to read this manual before you ride your
new TVS Apache RTR 200 4V DFiLOGIC. Get familiarised with the operation of your motorcycle for maximum safety and
pleasure. The better you know your vehicle, the more pleasure you will experience riding your new vehicle. Ensure that
anyone else riding your TVS Apache RTR 200 4V DFiLOGIC does the same.
All information, illustrations, photographs and specifications contained in this owner's manual are based on the
latest product information available at the time of this publication. TVS Motor Company Limited may, however,
incorporate modifications or improvements on its vehicles at any time without notice, and therefore, in such
events it is possible that the relevant part of the owner‘s manual does not apply to your vehicle.
Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner's
manual.
Part Number : N9217210 Revision 0, Jun 2016
NOTICE
II
Note
Disregarding this message might result in injury to the rider or deadly accidents.
This message indicates special procedures or precautions to be followed to avoid damage to the vehicle.
This message provides further clarification for clear understanding of any particular information.
Caution
Warning
Note
Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we have
provided necessary operating procedure and other information in this manual. This information alerts you on potential
hazards that could hurt you or others. Since it is not possible to warn you about all the hazards associated with operating
or maintaining the vehicle, you must use your own judgement.
You will find important safety information in following form in this manual. These words carry the following connotations:
SAFETY INFORMATION
III
Running-in information
01
Safe riding tips
02
Know your TVS Apache RTR 200 4V DFiLOGIC
06
Riding your TVS Apache RTR 200 4V DFiLOGIC
33
Maintenance
39
Service record sheet
59
Technical specifications
62
CONTENTS
IV
The first 1000 km is a crucial part of your motorcycle. Proper running-in operation during this period helps in ensuring a
maximum life and smooth performance of your motorcycle.
The reliability and performance of your motorcycle depends on the special care and restrain exercised during the
running-in period. It is especially important that you avoid operating the engine in high speed (RPM), which could expose
the engine parts to excessive stress. Recommended speed during the running-in is:
Maximum 50 km/h speed upto 750 km (vary the engine speed for better mating of parts).
The first service at 500 ~ 750 km is most important. During running-in period all the engine components and other parts
will have set in. All adjustments to be restored, all fasteners to be tightened. Engine cum transmission oil to be replaced.
Timely performance of the first service will ensure optimum service life and performance from the engine.
Replacing the engine cum transmission oil during first service is most important for better life of engine. Always use TVS
TRU4 FULLY SYNTHETIC oil (SAE 10W30 API-SL, JASO MA2) for better performance and life.
RUNNING-IN INFORMATION
01
Caution
Two wheeler safety starts with wearing a good quality helmet. One of the most serious injuries that can happen is a
head injury. Always wear a good quality helmet that should fit your head comfortably and securely. You should also have
good quality goggles to protect your eyes and help your vision.
To prevent or minimize accident, never consume alcohol or drugs before or during the operation of your vehicle. Even
minimal consumption of these will affect the rider’s ability to control the vehicle.
SAFE RIDING RECOMMENDATIONS
Any two wheeler riding requires some precautions to be taken to ensure the safety of the rider, pillion rider and other
road users. These precautions are:
Familiarise yourself with new TVS Apache RTR 200 4V DFiLOGIC
Riding skill and your mechanical knowledge forms the foundation of safe riding practices. We suggest you to practice
riding TVS Apache RTR 200 4V DFiLOGIC in a low-traffic condition until you are thoroughly familiar with your vehicle and
its controls. Remember practice makes you perfect.
Riding apparel
Loose, fancy clothing can be uncomfortable and unsafe when riding a two-wheeler. Choose good quality two wheeler
riding apparel.
Know your limits
Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help you avoid
accidents.
SAFE RIDING TIPS
02
Warning
One-hand riding is dangerous. Keep both hands
firmly on the handle bar and both feet securely on the
foot rest. Under no circumstances should both the
hands be removed from the handle bar, as it is very
dangerous.
Avoid use of mobile phones while riding as it could
lead to fatal accident.
Do not downshift the gears in the midst of cornering.
Slow down to a safe speed before negotiating a
corner. If this is the first time that you are riding a
vehicle of this type, we suggest that you practice on a
safe, open area to thoroughly familiarise with the
operation of the vehicle.
Posture
Proper vehicle riding starts with proper posture.
1. Keep your elbows relaxed and flexible.
2. Sit and adjust yourself on seat so that the arms
and shoulders are relaxed.
3. Look widely instead of gazing at one point.
4. Keep the knees close to the fuel tank.
Cornering
When cornering, centrifugal force works in a direction
perpendicular to the direction in which the vehicle is
moving. Centrifugal force increases in proportion with
speed and the radius of the corner.
During cornering, reduce speed so as to reduce the
effects of centrifugal force. Avoid abrupt application
of brake or sudden steering by all means.
03
Warning
SAFE RIDING TIPS
3. Approximately 60% braking effect is from front
brake. Non-usage of front brake causes poor
braking.
As the vehicle speed increases, the stopping distance
also increases progressively. Be sure that, you have
sufficient distance between you and the vehicle or
obstruction ahead of you.
Using only the front or rear brake is dangerous and can
cause skidding and loss of control. Apply both
the brakes together and with great care on a wet
road or other slippery surfaces. Any abrupt braking
on slippery or irregular roads can cause loss of rider
control.
Braking
For safe riding, it is very important to master the
braking techniques.
1. Close / release the throttle.
2. Hold the vehicle upright as you apply the brakes.
3. Progressive application of brakes is safer.
4. Never depress the clutch lever while braking at
higher speeds.
5. Apply both the brakes.
6. While riding down hills, cornering and on wet
roads close the throttle and down shift the gear to
take advantage of gearbox and engine which acts
as an additional brake. This will avoid the loss of
control over the vehicle due to over speed.
Causes for poor braking
1. If the brake shoes / pads or drum / disc are worn
out or if there is water or oil on them, sufficient
friction does not develop and brakes do not work
well.
2. Even when the brakes work normally, if the road
surface is wet or the tyre surface is worn-out,
tyres do not take a firm hold on the surface,
increasing the stopping distance.
04
SAFE RIDING TIPS
Warning
If the vehicle needs any adjustments, please consult
nearest TVS Motor Company Authorised Distributor
or Dealer / Authorised Service Center.
While adequate care is exercised at the factory to
ensure that the emissions are within the limits, it is
essential for the owner to always maintain the
motorcycle in good condition by getting it periodically
checked and serviced by TVS Motor Company
Authorised Distributor or Dealer / Authorised Service
Center so that the emission and fuel consumption
levels are maintained as per norms.
ACCESSORY INSTALLATION AND SAFETY
TIPS
Use extreme caution while selecting and installing the
accessories for your motorcycle.
The addition of unsuitable accessories can lead to
unsafe operating conditions. Your friendly
Distributor / Dealer will assist you in selecting quality
accessories and installing them correctly.
While selecting the accessories, make sure the
accessories should not obstruct lighting, steering,
suspension level and ground clearance. Please
ensure that if the tank cover is used, it is not getting
en-trapped between fuel tank and fuel tank cap.
Additional electrical equipments and controls
should not exceed the specified electrical system
load of the vehicle (capacity of battery and
magneto).
EMISSION CONTROL
All the TVS motorcycles are tested in the factory for
optimum fuel efficiency and lowest possible CO
levels.
Do not disturb the fuel supply settings as this may
lead to higher fuel consumption and also higher
CO levels.
05
SAFE RIDING TIPS
VEHICLE IDENTIFICATION NUMBER
The frame and engine serial numbers are the only means of identifying your vehicle from others of the same model and
type. They are also required to assist your Dealer for ordering parts or referring to special information.
Please fill the above boxes now for future reference
Frame number
Engine number
Control key number
Frame serial number is engraved on the right side of
the steering head tube as shown in the above figure.
Engine serial number is engraved on the left side
crankcase assembly near cylinder block as shown in
the above figure.
KNOW YOUR TVS APACHE RTR 200 4V DFiLOGIC
06
LOCATION OF PARTS - HANDLE BAR
1.
Horn switch
2.
Turn signal lamp switch
3.
Clutch lever
4.
Pass by switch
5.
High / low beam switch
6.
Rear view mirror L
7.
Digital speedometer
8.
Ignition cum steering lock
9.
Master cylinder (front)
10. Rear view mirror R
11. Engine cut off switch
12. Front brake lever
13. Throttle grip
14. Head lamp ON/OFF switch
15. Electric starter switch
16. Fuel tank cap
07
KNOW YOUR TVS APACHE RTR 200 4V DFiLOGIC
6
9
10
7
8
5
4
3
2
1
11
12
13
14
15
16
LOCATION OF PARTS - VEHICLE LEFT SIDE
1.
Front wheel axle
2.
Cover fuel filter EFI
3.
Gear shift lever
4.
Centre stand
5.
Side stand
6.
Rider foot rest L
7.
Pillion foot rest L
8.
Rear wheel axle
9.
Saree guard
10. Cover frame L
KNOW YOUR TVS APACHE RTR 200 4V DFiLOGIC
08
1
2
3
5
6
7
8
9
10
4
LOCATION OF PARTS - VEHICLE RIGHT SIDE
1.
Disc plate front
2.
Front wheel axle nut
3.
Caliper assembly front
4.
Spark plug
5.
Gauge oil level
6.
Rear brake pedal
7.
Rider foot rest R
8.
Cover frame R
9. Pillion foot rest R
10. Muffler assembly
11. Disc plate rear
12. Rear wheel axle nut
13. Caliper assembly rear
14. Location of ram air duct
09
KNOW YOUR TVS APACHE RTR 200 4V DFiLOGIC
2
3
7
8
9
10
11
1
5
6
4
12
13
14
LOCATION OF PARTS - VEHICLE FRONT AND REAR
FRONT
1. License plate front
2. Turn signal lamp front L
3. Head lamp assembly
4. Oil cooler
5. Crash guard
6. Turn signal lamp front R
7. Position lamps
REAR
1. Turn signal lamp rear R
2. License plate rear
3. Reflex reflector
4. Turn signal lamp rear L
5. Tail lamp assembly
6. Pillion handle
10
KNOW YOUR TVS APACHE RTR 200 4V DFiLOGIC
1
2
3
4
5
6
6
7
1
2
3
5
4
CONTROL KEY
Your TVS Apache RTR 200 4V DFiLOGIC comes with
a pair of identical control keys. These keys are to
operate ignition cum steering lock, fuel tank cap and
seat lock.
IGNITION CUM STEERING LOCK
The ignition switch enables and disables the electrical
circuit and steering lock. The three positions of the
switch are described below.
1. 'OFF' position
All electrical circuits are deactivated. The key can be
removed from the lock.
2. 'ON' position
All electrical circuits are activated. The instrument
cluster and warning lights perform the self-diagnostic
cycle once upon activation. The engine can be started.
The key cannot be taken out from the lock.
3. 'LOCK' position
Your TVS Apache RTR 200 4V DFiLOGIC steering can
be locked in both 'left' and 'right' directions.
Turn the handlebar to the extreme ‘left’ or ‘right’.
Press the key in and rotate it to the ‘LOCK’ position
from ‘OFF’ position. All electrical circuits are
deactivated and the steering is locked. The key can be
removed from the lock.
Insert the key into the lock and turn it to 'OFF' or 'ON'
position to unlock the steering.
When you switch on IGNITION KEY, pump priming
noise may be heard, which is normal. Avoid frequent
SWITCH-OFF & ON of ignition key, to avoid
unnecessary run of fuel pump.
KNOW YOUR TVS APACHE RTR 200 4V DFiLOGIC
Note
11
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