SERVICE MANUAL

RTR 160 & 180

NOTICE

PT TVS MOTOR COMPANY INDONESIA reserves all the rights to make

changes at any time without prior notice and without any prior information or

obligation.

All information included in this manual is based on the latest product

information available at the time of approval for printing.

No part of this publication should be reproduced without the written

permission from PT TVS MOTOR COMPANY INDONESIA.

FOREWORD

We are happy to provide you the first edition of TVS Apache RTR 160 & RTR 180 bike

service manual.

This manual is prepared to provide assistance during the process of servicing the

TVS RTR 160 Single Disc, Dual Disc & RTR 180 Dual Disc bikes. This manual

describes about the basic operations of this new product, do‘s and don‘t‘s, service

limits of individual components and sub systems while servicing the TVS Apache

RTR bike. We request all of our technicians to carefully go through this manual and

follow the instructions given.

All instructions and illustrations of this manual are prepared based on the latest

information available during the preparation of manual. Modifications or any

improvements will be communicated through ‘Service Information Bulletin’ from

time to time.

This manual will help to technicians who already have technical knowledge about

bike.

While servicing, certain parts may require replacement, for ordering spares please

refer ‘Apache RTR 160 & RTR 180 parts catalogue’.

Incase, you face any critical problems during the course of servicing and if you need

any further clarifications or technical assistance you may contact our service

personnel.

You may also contact us at

PT TVS Motor Company Indonesia,

Kantor Sales & Marketing,

Gedung Wirausaha Lantai 3 Ji,

HR Rasuna Said Kav. C-5

Kuningan, Jakarta 12920

Indonesia

Tel: +62 21 300 20570 Fax: +62 21 300 20576

HOW TO READ THIS MANUAL

This service manual is split into seven chapters as “General information“, “Periodic maintenance“, “Servicing of engine”,

“Fuel, Lubrication and Exhaust system“, “Electrical system“, “Chassis” and “Service information”.

Mostly the pages run through two columns in the inside pages with instructions on left side and the illustrations on the right

side. Some of exploded views occupy full pages. In between running instructions and notations used are as per the examples

given below:

Heading:-

CHAIN ASSEMBLY DRIVE

Sub heading:-

Chain slackness

Note:- This provides further clarification for clear understanding of any particular information/operation/data.

Note:

Before reassembling chain assembly, clean

the sprocket engine and sprocket rear.

Caution/warning:- This indicates special procedures of precautions to be followed by the technicians during service.

Avoiding these messages may cause injury to them as well as damage to the components.

Caution:

Do not use molter grease to lubricate ‘O’

ring chain.

Hand tools:-

17 mm spanner

Special tools:-

N5310070

Tool nut crankshaft RH

Service limits:-

Service limit

0.05 mm

Part number

Part description