PARTS CATALOGUE

CD Deluxe (New)

E-1

CYLINDER HEAD COVER/INLET PIPE

Service Item F.R.T.

* COVER, CYLINDER HEAD 0.3

* GASKET, CYLINDER HEAD COVER --

* COVER, R CYLINDER HEAD SIDE 0.1

* COVER, L CYLINDER HEAD SIDE 0.2

* SPARK PLUG 0.1

* INSULATOR, CARBURETTOR 0.2

* PIPE, INLET 0.3

BOM Of Group Number: E-1 Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

1 12301-GB6-900 COVER, CYLINDER HEAD 1

2 12331-GB0-910 COVER 'R' CYLINDER HEAD SIDE 1

3 12341-KST-870 COVER 'L' CYLINDER HEAD SIDE 1

4 12361-035-000 CAP, TAPPET ADJUSTING HOLE 2

5 12391-GW8-681 GASKET, CYLINDER HEAD COVER 1

6 12394-GW8-681 GASKET ‘R’ CYL. HEAD SIDE COVER 1

7 12395-GW8-681 GASKET ‘L’ CYL. HEAD SIDE COVER 1

8 16211-459-750 INSULATOR, CARBURETTOR 1

9 17110-KCC-870 PIPE, COMP. 1

10 98056-57718-00 SPARK, PLUG 1

11 90201-GF6-000R NUT, CAP, 7 MM 4

12 90442-GF6-000 WASHER, SEALING, 7 MM 3

13 90443-GF6-000 WASHER, 'A' SEALING, 7 MM 1

14 90461-357-000 WASHER, SEALING, 12 MM 1

15 91301-KCC-770 O-RING, 27 X 2 (COLOUR GREEN) 1

16 91302-KEV-900 O-RING, 30.8 X 3 2

17 91304-GB1-900 O-RING, 25 X 2.4 1

18 95701-06110-00 BOLT, FLANGE, 6 X 110 1

19 96001-06020-00 BOLT, FLANGE, SH. 6 X 20 2

20 96001-06025-00 BOLT, FLANGE, SH. 6 X 25 4

1

E-2

CYLINDER/CYLINDER HEAD

Service Item F.R.T.

*CYLINDER 1.2

*GASKET, CYLINDER 1.1

*HEAD, COMP, CYLINDER 1.6

(INC REAMING) --

*GUIDE, VALVE --

(ADD 03 FOR EACH) --

(EXC VALVE REFACING) --

(ADD MORE 02 IF PERFORMED) --

*GASKET, CYLINDER HEAD 0.9

*BOLT, STUD, 6 X 32 0.3

(ADD 01 FOR EACH) --

*HEAD COMP CYLINDER WITH --

*XP-KST-3774 SEAT INLET VALVE --

(BRICO GOETZE) --

*XP-KST-3775 SEAT EXHAUST VALVE --

(BRICO GOETZE) --

*XP-KST-3799 SEAT INLET VALVE (GKN) 4A --

*XP-KST-3800 SEAT EXH VALVE --

(PERFECT) 5A --

BOM Of Group Number: E-2 Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

1 12101-KWA-930 CYLINDER 1

2 12191-KRS-C10 GASKET, CYLINDER 1

3 12200-KST-A10 HEAD COMP, CYLINDER 1

4 12237-GB4-305 GUIDE,IN. VALVE 1

5 12245-GB4-305 GUIDE, EXH. VALVE 1

6 12251-KST-942 GASKET, CYLINDER HEAD 1

7 90033-041-020 BOLT, STUD, 6 X 32 2

8 90081-GFP-900 BOLT, SOCKET FLANGE 6×23 2

9 90701-GF6-000 PIN, DOWEL, 8 X 14 4

10 91305-028-150 `O'- RING, 9 X1.6 2

2

E-3

CAM SHAFT/VALVE

Service Item F.R.T.

CAM SHAFT COMP 0.7

ARM, VALVE ROCKER 1.1

(ONE OR ALL) --

VALVE 1.4

(ADD 0.2 FOR EACH) --

(INC. REFACING) --

(EXC. VALVE GUIDE REPLACEMENT) --

SPRING, VALVE INNER 1.2

(ADD 0.1 FOR EACH) --

(INC. RELATIVE PART) --

BOM Of Group Number: E-3 Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

1 12209-GB4-685 SEAL, VALVE STEM 2

2 14100-KST-941 CAM SHAFT COMP. 1

3 14430-KST-940 ARM COMP., VALVE ROCKER 2

4 14451-KST-940 SHAFT, ROCKER ARM 2

5 14711-GN5-910L VALVE INLET 1

6 14721-GF6-010L VALVE EXHAUST 1

7 14751-GBG-900 SPRING, VALVE OUTER 2

8 14761-GBG-900 SPRING, VALVE INNER 2

9 14771-GB4-680 RETAINER, VALVE SPRING 2

10 14775-MA6-000 SEAT, VALVE SPRING OUTER 2

11 14781-MA6-000 COTTER, VALVE 4

12 90012-333-000R SCREW, TAPPET ADJUSTING 2

13 90206-001-000 NUT, TAPPET ADJUSTING 2

3

E-4

CAM CHAIN TENSIONER

Service Item F.R.T.

SPROCKET, CAM(28T) 0.4

ARM COMP., CAM CHAIN TENSIONER --

ROLLER, CAM CHAIN TENSIONER --

CHAIN, CAM (84L) 1.4

PUSH ROD COMP., TENSIONER 0.3

ROLLER COMP., CAM CHAIN GUIDE 1.0

SPROCKET, CAM CHAIN GUIDE 1.6

SPINDLE, CAM CHAIN GUIDE --

BOM Of Group Number: E-4 Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

1 14321-GB6-900 SPROCKET, CAM (28T) 1

2 14401-178-000 CHAIN, CAM (84L) 1

3 14500-035-020 ARM COMP. ,CAM CHAIN TENSIONER 1

4 14502-086-000R ROLLER, CAM CHAIN TENSIONER 1

5 14531-035-000 PIVOT, CAM CHAIN TENSIONER 1

6 14541-GB4-680 SPRING, CAM CHAIN TENSIONER 1

7 14550-GB0-910R PUSH ROD, COMP., TENSIONER 1

8 14566-086-030 HEAD, CAM CHAIN TENSIONER, PUSH ROD 1

9 14610-086-000R ROLLER COMP., CAM CHAIN GUIDE 1

10 14615-035-000 PIN, CAM CHAIN GUIDE ROLLER 1

11 14670-035-030L SPROCKET, CAM CHAIN GUIDE 1

12 14675-178-000 SPINDLE, CAM CHAIN GUIDE SPROCKET 1

13 90081-035-000 BOLT, SEALING, 14 MM 1

14 90083-KVH-900 BOLT, KNOCK, 5 MM 2

15 90441-035-000 WASHER, SEALING, 14 MM 1

16 90461-357-000 WASHER, SEALING, 12 MM 1

17 90481-035-000 WASHER, 8 MM 1

18 90702-GB6-910 PIN, DOWEL,8 X 12 1

19 96001-06018-00 BOLT, FLANGE, 6 X 18 1

4

E-5

RIGHT CRANK CASE COVER

Service Item F.R.T.

COVER COMP., R CRANK CASE 0.8

GASKET, R CRANK CASE COVER 0.6

LEVER COMP., CLUTCH 0.7

(INC. RELATIVE PART) --

OIL SEAL, 13.8 X 24 X 5 --

BOM Of Group Number: E-5 Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

1 11330-KST-941 COVER COMP., 'R' CRANKCASE (NH-168M) 1

2 11394-GW8-681 GASKET, ‘R’ CRANK CASE COVER 1

3 15651-198-900 GAUGE,OIL LEVEL 1

4 22810-198-000 LEVER COMP.,CLUTCH 1

5 22815-166-000 SPRING, CLUTCH LEVER 1

6 90702-GB6-910 PIN, DOWEL,8 X 12 2

7 91202-302-010 OIL SEAL, 13.8 X 24 X 5 1

8 91303-719-000 O-RING,9 MM 1

9 91307-035-000 O-RING,18 X 3 1

10 96001-06040-00 BOLT, FLANGE, SH. 6 X 40 5

11 96001-06065-00 BOLT, FLANGE, SH. 6 X 65 2

12 96001-06080-00 BOLT, FLANGE, SH. 6 X 80 1

5

E-6

CLUTCH

Service Item F.R.T.

ROTOR, OIL FILTER 0.9

COVER, OIL FILTER ROTOR 0.7

PLATE, OIL SEPERATOR 1.1

OUTER COMP., CLUTCH 1.2

CENTER CLUTCH --

DISC, CLUTCH FRICTION --

(ONE OR ALL) --

(INC. RELATIVE PART) --

PLATE, CLUTCH PRESSURE --

PLATE, CLUTCH FILTER --

SPRING CLUTCH (ONE OR ALL) --

BOM Of Group Number: E-6 Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

1 15431-198-000 ROTOR, OIL FILTER 1

2 15439-198-691 GASKET, OIL FILTER ROTOR 1

3 15441-198-000 COVER, OIL FILTER ROTOR 1

4 15661-198-000 PLATE, OIL SEPARATOR 1

5 22110-KST-940 OUTER COMP., CLUTCH 1

6 22121-198-900 CENTER, CLUTCH 1

7 22201-GF6-000 DISC, CLUTCH FRICTION 4

8 22311-107-000 PLATE, CLUTCH 3

9 22350-115-020 PLATE, CLUTCH PRESSURE 1

10 22361-KST-940 PLATE, CLUTCH LIFTER 1

11 22401-GF6-000 SPRING, CLUTCH 4

12 22847-166-000 ROD, CLUTCH LIFTER 1

13 23112-198-010 COLLAR, DRIVEN GEAR 1

14 23121-KST-901 GEAR , PRIMARY DRIVE (18T) 1

15 23216-GF6-000 COTTER, MAINSHAFT 2

16 23217-GF6-000L SET RING MAIN SHAFT 1

17 90050-KFL-850 SPECIAL BOLT FLANGE 6 X 25 4

18 90231-087-000 NUT, LOCK, 14 MM 1

19 90231-198-000 NUT 'B' LOCK ,14MM 1

20 90432-086-000 WASHER `B' LOCK 1

6

E-6

CLUTCH

Service Item F.R.T.

ROTOR, OIL FILTER 0.9

COVER, OIL FILTER ROTOR 0.7

PLATE, OIL SEPERATOR 1.1

OUTER COMP., CLUTCH 1.2

CENTER CLUTCH --

DISC, CLUTCH FRICTION --

(ONE OR ALL) --

(INC. RELATIVE PART) --

PLATE, CLUTCH PRESSURE --

PLATE, CLUTCH FILTER --

SPRING CLUTCH (ONE OR ALL) --

BOM Of Group Number: E-6 Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

21 90461-GF6-000 WASHER, SPLINE, 17 MM 1

22 91205-350-000 OIL SEAL , 6 X 25 X 6 1

23 92020-06020-0A BOLT, HEX., 6 X 20 2

24 93600-05012-1H SCREW, FLAT, 5 X 12 4

25 96100-60010-00 BEARING , RADIAL BALL , 6001 1

7

E-7A-SELF

LEFT CRANKCASE COVER/ A.C. GEN. ASSY. (SELF START)

Service Item F.R.T.

*COVER ‘L’ CRANK CASE 0.1

*A.C.GEN.ASSY., 0.5

*STATOR, COMP., --

*FLYWHEEL, COMP., 0.3

*OIL SEAL, 18.9 X 30 X 5 --

* O-RING, 107 X 2 --

BOM Of Group Number: E-7A-SELF Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

1 11341-KST-A30 COVER ‘L’ CRANK CASE 1

2 11360-KST-941 COVER REAR L CRANK CASE (NH-168M) 1

3 11395-GBJ-731 GASKET L CRANK CASE COVER 1

4 31100-KWA-931 A.C. GEN. ASSY. 1

5 31110-KWA-931 FLYWHEEL COMP. 1

6 31120-KWA-931 STATOR COMP. 1

7 32961-KST-940 CLAMPER ACG CORD 1

8 32981-GB4-780 GORMMET NEUTRAL SWITCH CORD 1

9 90083-KVH-900 BOLT, KNOCK, 5 MM 2

10 90084-KST-850 CAP 13 MM 1

11 90087-KST-850 CAP 30 MM 1

12 90410-HC4-000 WASHER ,10MM 1

13 90702-GB6-910 PIN, DOWEL,8 X 12 2

14 91303-377-000 'O'-RING, 13.8 X 2.5 1

15 91356-KGH-901 'O'-RING, 30 MM 1

16 94050-10000 NUT, FLANGE, 10MM 1

17 96001-06016-00 BOLT, FLANGE SH. 6 X 16 1

18 96001-06020-00 BOLT, FLANGE, SH. 6 X 20 2

19 96001-06028-00 BOLT, FLANGE, SH. 6X28 2

20 96001-06032-00 BOLT, FLANGE, SH., 6 X 32 2

8

E-7A-SELF

LEFT CRANKCASE COVER/ A.C. GEN. ASSY. (SELF START)

Service Item F.R.T.

*COVER ‘L’ CRANK CASE 0.1

*A.C.GEN.ASSY., 0.5

*STATOR, COMP., --

*FLYWHEEL, COMP., 0.3

*OIL SEAL, 18.9 X 30 X 5 --

* O-RING, 107 X 2 --

BOM Of Group Number: E-7A-SELF Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

21 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 1

22 96001-06070-00 BOLT, FLANGE, SH., 6X70 1

9

E-7B

STARTING CLUTCH

Service Item F.R.T.

* COVER L CRANK CASE 0.1

* A.C.GEN. ASSY 0.5

* STATOR, COMP., --

* FLYWHEEL, COMP 0.3

* OIL SEAL, 18.9 X 30 X 5 --

* O-RING, 107 X 2 --

BOM Of Group Number: E-7B Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

1 11321-KWA-940 PLATE OIL SEPARATE 1

2 28101-KWA-940 CHAIN STARTING 1

3 28102-KWA-940 GUIDE STARTER CHAIN 1

4 28103-GB4-700 PROTECTOR STARTER CHAIN 1

5 28110-KWA-940 SPROCKET COMP., STARTING 1

6 28117-KFL-850 SET PLATE STARTING SPROKET 1

7 28120-KWA-941 OUTER COMP. STARTING CLTCH 1

8 90085-KWA-940 BOLT, SOCKET 6MM 3

9 91201-GBG-900 OIL SEAL 30×42×4.5 1

10 91204-GBG-850 OIL SEAL 18.9×28×5 1

11 91301-035-000 O RING, 107 X2 1

12 91317-171-000 O RING, 6 X 1.7 2

13 93600-06016-0A SCREW, FLAT, 6X16 2

14 96001-06010-00 BOLT FLANGE SH. 6×10 1

10

E-7C

STARTING MOTOR

Service Item F.R.T.

* COVER L CRANK CASE 0.1

* A.C.GEN. ASSY 0.5

* STATOR, COMP., --

* FLYWHEEL, COMP 0.3

* OIL SEAL, 18.9 X 30 X 5 --

* O-RING, 107 X 2 --

BOM Of Group Number: E-7C Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

1 31201-KG8-004 BUSH SET 1

2 31202-GB2-700L SPROCKET 1

3 31204-KG8-004 BRUSH, SPRING 2

4 31205-KWA-941 PACKING 1

5 31208-KWA-941 MOTOR ONLY 1

6 31210-KWA-941 MOTOR UNIT STARTER 1

7 31211-KWA-941 CASE 'A' FRONT 1

8 31213-GB4-701L GEAR COMP., DRIVEN 1

9 32410-KVH-871 SUB HARNESS 'A' 1

10 91308-GB4-701L O-RING A 1

11 91309-GB2-701L O-RING B 1

12 93892-04006-08L SCREW, WASH., 4X6 1

13 93892-05030-08L SCREW, WASH., 5X30 4

14 94510-12000L CIRCLIP, EXTERNAL, 12 MM 1

15 96001-06045-00 BOLT, FLANGE, SH. 6 X 45 3

16 96120-60010-10L BEARING, BALL RADIAL 1

11

E-7-KICK

LEFT CRANKCASE COVER/ A.C. GEN. ASSY.

Service Item F.R.T.

*COVER ‘L’ CRANK CASE 0.1

*AC.GEN.ASSY., 0.5

*STATOR, COMP, --

*FLYWHEEL, COMP, 0.3

*OIL SEAL, 189 X 30 X 5 --

* O-RING, 107 X 2 --

BOM Of Group Number: E-7-KICK Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

1 11321-KST-940 PLATE, OIL SEPERATOR 1

2 11341-KST-A10 COVER ‘L’ CRANK CASE 1

3 11360-KST-941 COVER REAR L CRANK CASE (NH-168M) 1

4 31100-KWA-931 A.C. GEN. ASSY. 1

5 31110-KWA-931 FLYWHEEL COMP. 1

6 31120-KWA-931 STATOR COMP. 1

7 32961-KST-940 CLAMPER ACG CORD 1

8 32981-GB4-780 GORMMET NEUTRAL SWITCH CORD 1

9 90083-KVH-900 BOLT, KNOCK, 5 MM 2

10 90084-KST-850 CAP 13 MM 1

11 90087-KST-850 CAP 30 MM 1

12 90410-HC4-000 WASHER ,10MM 1

13 90702-GB6-910 PIN, DOWEL,8 X 12 2

14 91202-GE0-005 OIL SEAL ,18.9 X 30 X 5 1

15 91301-035-000 O RING, 107 X2 1

16 91303-377-000 'O'-RING, 13.8 X 2.5 1

17 91317-171-000 O RING, 6 X 1.7 2

18 91356-KGH-901 'O'-RING, 30 MM 1

19 93600-05012-1H SCREW, FLAT, 5 X 12 2

20 94050-10000 NUT, FLANGE, 10MM 1

12

E-7-KICK

LEFT CRANKCASE COVER/ A.C. GEN. ASSY.

Service Item F.R.T.

*COVER ‘L’ CRANK CASE 0.1

*AC.GEN.ASSY., 0.5

*STATOR, COMP, --

*FLYWHEEL, COMP, 0.3

*OIL SEAL, 189 X 30 X 5 --

* O-RING, 107 X 2 --

BOM Of Group Number: E-7-KICK Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

21 96001-06016-00 BOLT, FLANGE SH. 6 X 16 1

22 96001-06020-00 BOLT, FLANGE, SH. 6 X 20 2

23 96001-06028-00 BOLT, FLANGE, SH. 6X28 2

24 96001-06032-00 BOLT, FLANGE, SH., 6 X 32 1

25 96001-06060-00 BOLT, FLANGE, SH. 6 X 60 1

26 96001-06070-00 BOLT, FLANGE, SH., 6X70 1

13

E-8-KICK

CRANK CASE/OIL PUMP

Service Item F.R.T.

* CRANK CASE COMP., R *4.0

* GASKET, CRANK CASE *3.6

* CRANK CASE COMP., L *4.4

* SCREEN, OIL FILTER 0.6

* BOLT, CYLINDER STUD 1.1

(ADD 0.1 FOR EACH) --

* PUMP ASSY., OIL --

(INC. RELATIVE PART) --

BOM Of Group Number: E-8-KICK Model :: CD Deluxe (New)

Ref No. Part Number Description Req.

1 11100-198-900 CRANK CASE COMP., 'R' 1

2 11191-GW8-681 GASKET CRANK CASE 1

3 11200-KST-940 CRANK CASE COMP., 'L' 1

5 15100-KCC-900 PUMP ASSY.,OIL 1

6 15119-178-000 GASKET, OIL PUMP BODY 1

7 15384-178-000 PIVOT, OIL PUMP 1

8 15421-035-010 SCREEN, OIL FILTER 1

9 16236-045-010 CLAMPER, OVER FLOW PIPE 1

10 17371-KWA-940 TUBE BREATHER 1

11 90031-GF6-000R BOLT 'A', CYLINDER STUD, 6 X 198 X 7 2

12 90032-GF6-000R BOLT 'B', CYLINDER STUD, 6 X 205.5 X 7 2

13 90407-259-000 PACKING,DRAIN COCK, 12.5 X 20 1

14 90703-HC4-000 DOWEL PIN, 10X14 2

15 91303-GF6-000 PACKING ,RUBBER ,16MM 1

16 92800-12000-00 BOLT, DRAIN PLUG, 12MM 1

17 95002-02100 CLIP, B-10 TUBE 2

18 96001-06016-00 BOLT, FLANGE SH. 6 X 16 1

19 96001-06025-00 BOLT, FLANGE, SH. 6 X 25 2

20 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 4

21 96001-06060-00 BOLT, FLANGE, SH. 6 X 60 2

22 96001-06065-00 BOLT, FLANGE, SH. 6 X 65 4

14

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