Manual de Taller HONDA CBF300NA MANUAL TALLER 2019

Shop Manual

CBF300NA

This book is Specific Shop Manual.

Refer to “Basic Shop Manual” for basic and

common maintenance instructions.

1. General Information

2. Fuel & Engine

3. Frame & Chassis

4. Electrical System

CBF300NA-J (2018)

CBF300NA-K (2019)

1-1

1. GENERAL INFORMATION

A Few Words About Safety ················ 1-2

How To Use This Manual ··················· 1-3

MODEL IDENTIFICATION ··················· 1-5

SPECIFICATIONS······························ 1-6

TORQUE VALUE ······························1-12

SPECIAL TOOL LIST ························ 1-18

CABLE & HARNESS ROUTING ·········· 1-19

TECHNICAL FEATURES ··················· 1-28

MAINTENANCE SCHEDULE ·············· 1-31

GENERAL INFORMATION

1-2

GENERAL INFORMATION

A Few Words About Safety

Service Information

The service and repair information contained in this manual is intended for use by qualified, professional technicians.

Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. It could also

damage the vehicle or create an unsafe condition.

This manual describes the proper methods and procedures for performing service, maintenance and repairs. Some procedures

require the use of specially designed tools and dedicated equipment. Any person who intends to use a replacement part, service

procedure or a tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation of

the vehicle.

If you need to replace a part, use genuine Honda parts with the correct part number or an equivalent part. We strongly recommend

that you do not use replacement parts of inferior quality.

For Your Customer’s Safety

Proper service and maintenance are essential to the customer’s safety and the reliability of the vehicle. Any error or oversight while

servicing a vehicle can result in faulty operation, damage to the vehicle, or injury to others.

For Your Safety

Because this manual is intended for the professional service technician, we do not provide warnings about many basic shop safety

practices (e.g., Hot parts–wear gloves). If you have not received shop safety training or do not feel confident about your knowledge

of safe servicing practice, we recommended that you do not attempt to perform the procedures described in this manual.

Some of the most important general service safety precautions are given below. However, we cannot warn you of every

conceivable hazard that can arise in performing service and repair procedures. Only you can decide whether or not you should

perform a given task.

Important Safety Precautions

Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and

using safety equipment. When performing any service task, be especially careful of the following:

• Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills

required to perform the tasks safely and completely.

• Protect your eyes by using proper safety glasses, goggles or face shields any time you hammer, drill, grind, pry or work around

pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection.

• Use other protective wear when necessary, for example gloves or safety shoes. Handling hot or sharp parts can cause severe

burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.

• Protect yourself and others whenever you have the vehicle up in the air. Any time you lift the vehicle, either with a hoist or a jack,

make sure that it is always securely supported. Use jack stands.

Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will

help eliminate several potential hazards:

• Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine

• Burns from hot parts or coolant. Let the engine and exhaust system cool before working in those areas.

• Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way.

Gasoline vapors and hydrogen gases from batteries are explosive. To reduce the possibility of a fire or explosion, be careful when

working around gasoline or batteries.

• Use only a nonflammable solvent, not gasoline, to clean parts.

• Never drain or store gasoline in an open container.

• Keep all cigarettes, sparks and flames away from the battery and all fuel-related parts.

Improper service or repairs can create an un-

safe condition that can cause your customer

to be

seriously hurt or killed.

Follow the procedures and precautions in this

manual and other service materials carefully.

Failure to properly follow instructions and

precautions can cause you to be seriously

hurt or killed.

Follow the procedures and precautions in this

manual carefully.

GENERAL INFORMATION

1-3

How To Use This Manual

This manual is "Spec (Specific)" Service Manual. The service and repair information for this model is described in this

manual as specific information. Refer to “Basic" Service Manual for basic/common service information and

instructions.

Follow the Maintenance Schedule recommendations to ensure that the vehicle is in peak operating condition.

Performing the first scheduled maintenance is very important. It compensates for the initial wear that occurs during the

break-in period.

Find the section you want on this page, then turn to the table of contents on the first page of the section.

As you read this manual, you will find information that is preceded by a symbol. The purpose of this message

is to help prevent damage to your vehicle, other property, or the environment.

SERVICE PUBLICATION OFFICE

Date of Issue: December, 2017

Your safety, and the safety of others, is very important. To help you make informed decisions we have provided

safety messages and other information throughout this manual. Of course, it is not practical or possible to warn you

about all the hazards associated with servicing this vehicle.

You must use your own good judgement.

You will find important safety information in a variety of forms including:

• Safety Labels – on the vehicle

• Safety Messages – preceded by a safety alert symbol and one of three signal words, DANGER, WARNING,

or CAUTION. These signal words mean:

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

• Instructions – how to service this vehicle correctly and safely.

ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS AND SPECIFICATIONS INCLUDED IN THIS

PUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF

APPROVAL FOR PRINTING. Honda Motor Co., Ltd. RESERVES THE RIGHT TO MAKE CHANGES AT ANY

TIME WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION WHATSOEVER. NO PART OF THIS

PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION. THIS MANUAL IS WRITTEN FOR

PERSONS WHO HAVE ACQUIRED BASIC KNOWLEDGE OF MAINTENANCE ON Honda MOTORCYCLES,

MOTOR SCOOTERS OR ATVS.

GENERAL INFORMATION

1-4

SYMBOLS

The symbols used throughout this manual show specific service procedures. If supplementary information is required

pertaining to these symbols, it would be explained specifically in the text without the use of the symbols.

INSTRUCTION SYMBOL

LUBRICATION AND SEAL SYMBOL

Removal or Disassembly procedure.

Disconnect the connector.

Installation or Assembly procedure.

Connect the connector.

Order of removal/disassembly with a point of note.

Order of installation/assembly with a point of

note.

Tighten specified torque. Replace with a new one before assembly.

Check the part for an inspection. Measure the part for an inspection.

Turn ignition switch to OFF. Turn ignition switch to ON.

Start the engine. Measure a resistance or check continuity.

Measure a voltage. Measure an ampere.

Use the Honda special tool.

Refer to “Basic” Service Manual for the instruc-

tion.

Use the recommend engine oil.

Apply molybdenum oil solution (mixture of an

engine oil and molybdenum grease in a ration of

1:1).

Apply a specified grease. Use a multi-purpose

grease unless otherwise specified.

Apply a liquid sealant.

Apply a locking agent. Use a medium strength

one unless otherwise specified.

Use DOT 3 or DOT 4 brake fluid.

Use a specified fork oil or suspension fluid.

GENERAL INFORMATION

1-5

MODEL IDENTIFICATION

• Model name: CBF300NA-J

• Model name: CBF300NA-K

TYPE CODE

DESTINATION

CODE

REGION

FRONT TURN SIGNAL/

POSITION LIGHT

EVAP

SIDESTAND

SWITCH

CBF300NA KO Korea O O O

CBF300NA TH Thailand – O –

TYPE CODE

DESTINATION

CODE

REGION

FRONT TURN SIGNAL/

POSITION LIGHT

EVAP

SIDESTAND

SWITCH

CBF300NA U Australia, New zealand O – O

VEHICLE IDENTIFICATION NUMBER

ENGINE SERIAL NUMBER

GENERAL INFORMATION

1-6

SPECIFICATIONS

GENERAL SPECIFICATIONS

ITEM SPECIFICATIONS

DIMENSIONS Overall length TH model 2,012 mm

KO,U model 2,020 mm

Overall width TH model 888 mm

KO,U model 805 mm

Overall height TH model 1,052 mm

KO,U model 1,050 mm

Wheelbase TH model 1,352 mm

KO,U model 1,355 mm

Seat height TH, KO model 801 mm

U model 800 mm

Footpeg height 331 mm

Ground clearance TH model 151 mm

KO,U model 150 mm

Curb weight TH model 143 kg

KO model 145 kg

U model 144 kg

Maximum weight capacity TH model 130 kg

KO model 150 kg

U model 180 kg

FRAME Frame type Diamond type

Front suspension Telescopic fork

Front wheel travel 118 mm

Rear suspension Swingarm

Rear wheel travel 132 mm

Front tire size 110/70R17M/C 54H

Rear tire size 150/60R17M/C 66H

Front tire brand GPR-300F M (DUNLOP)

Rear tire brand GPR-300 M (DUNLOP)

Front brake Hydraulic disc brake

Rear brake Hydraulic disc brake

Caster angle 24°44’

Trail length 93 mm

Fuel tank capacity TH model 10.0 liters

KO,U model 10.1 liters

GENERAL INFORMATION

1-7

ENGINE Cylinder arrangement Single cylinder 20° inclined from vertical

Bore and stroke TH model 76.000 x 63.047 mm

KO,U model 76.0 x 63.0 mm

Displacement TH model 286.01 cm

KO,U model 286 cm

Compression ratio 10.7 : 1

Valve train Chain driven, DOHC

Intake valve opens 19° BTDC at 1 mm lift

closes 34° ABDC at 1 mm lift

Exhaust valve opens 40° BBDC at 1 mm lift

closes 0° TDC at 1 mm lift

Lubrication system Forced pressure and wet sump

Oil pump type Trochoid

Cooling system Liquid cooled

Air filtration Viscous paper filter

Engine dry weight 35.4 kg

Emission control system Crankcase emission control system

Secondary air supply system

Three-way catalytic converter

Evaporative emission control system (Except U type)

FUEL SYSTEM Type PGM-FI

Throttle bore 38 mm

DRIVE TRAIN Clutch system Multi-plate, wet

Clutch operation system Cable operating

Transmission 6 speed

Primary reduction 2.807 (73/26)

Final reduction 2.571 (36/14)

Gear ratio 1st 3.416 (41/12)

2nd 2.250 (36/16)

3rd 1.650 (33/20)

4th 1.350 (27/20)

5th 1.166 (28/24)

6th 1.038 (27/26)

Gearshift pattern Left foot operated return system

1 - N - 2 - 3 - 4 - 5 - 6

ELECTRICAL Ignition system Full transistorized

Starting system Electric starter motor

Charging system Triple phase output alternator

Regulator/rectifier SCR shorted, triple phase full-wave

rectification

Lighting system Battery

ITEM SPECIFICATIONS

GENERAL INFORMATION

1-8

FUEL & ENGINE SPECIFICATIONS

FUEL SYSTEM

LUBRICATION SYSTEM

Unit: mm

COOLING SYSTEM

CYLINDER HEAD/VALVE

Unit: mm

ITEM SPECIFICATIONS

Throttle body identification number GQ9SA

Idle speed 1,400 ± 100 rpm

Throttle grip freeplay 2 – 6 mm

Fuel pressure at idle 267 – 326 kPa

Fuel pump flow (at 12 V) 103 cm

minimum/10 seconds

ITEM STANDARD LIMIT

Engine oil capacity After draining 1.4 liters –

After draining/filter change 1.5 liters –

After disassembly 1.8 liters –

Recommended engine oil Honda “4-stroke motorcycle oil” or an

equivalent motor oil.

API service classification:

SG or higher

JASO T903 standard: MA

Viscosity: SAE 10W-30

–

Oil pump rotor Tip clearance 0.15 0.20

ITEM SPECIFICATIONS

Coolant capacity Replacement 0.71 liters

After disassembly 0.79 liters

Radiator cap relief pressure 107.9 – 137.3 kPa

Thermostat Begin to open 81 – 84°C

Fully open 95°C

Valve lift 4.5 mm minimum

Recommended antifreeze TH model Honda PRE-MIX Coolant

KO,U model High quality ethylene glycol antifreeze containing silicatefree

corrosion inhibitors

Standard coolant concentration KO,U model 1:1 (mixture with distilled water)

ITEM STANDARD LIMIT

Cylinder compression 1,294 kPa at 490 rpm –

Valve clearance IN 0.16 ± 0.03 –

EX 0.27 ± 0.03 –

Camshaft Cam lobe height IN 30.931 – 31.171 30.9

EX 30.839 – 31.079 30.8

Oil clearance 0.020 – 0.062 0.10

Rocker arm, rocker arm

shaft

Shaft O.D. IN/EX 9.972 – 9.987 –

Arm I.D. IN/EX 10.000 – 10.015 10.06

Valve, valve guide Valve stem O.D. IN 4.475 – 4.490 4.465

EX 4.465 – 4.480 4.455

Valve guide I.D. IN/EX 4.500 – 4.512 4.54

Valve guide projection

above cylinder head

IN/EX 13.8 – 14.0 –

Valve seat width IN/EX 0.90 – 1.10 1.50

Valve spring free length Inner 34.58 33.9

Outer 40.37 39.6

Cylinder head warpage – 0.10

Exhaust pipe stud bolt height 21.5 – 22.5 –

GENERAL INFORMATION

1-9

CYLINDER/PISTON

Unit: mm

CLUTCH/GEARSHIFT LINKAGE

Unit: mm

ALTERNATOR/STARTER CLUTCH

Unit: mm

CRANKCASE/CRANKSHAFT/BALANCER

Unit: mm

ITEM STANDARD LIMIT

Cylinder I.D. 76.000 – 76.010 76.1

Warpage – 0.10

Piston, Piston pin Piston O.D. 75.960 – 75.980 at 11 mm from bottom of

skirt

75.88

Piston pin bore I.D. 17.002 – 17.008 17.02

Piston pin O.D. 16.994 – 17.000 16.98

Piston rings Piston ring end gap Top 0.28 – 0.38 0.5

Second 0.40 – 0.55 0.7

Oil

(side rail)

0.20 – 0.70 0.9

Piston ring-to-ring

groove clearance

Top 0.040 – 0.080 –

Second 0.015 – 0.050 –

Connecting rod small end I.D. 17.016 – 17.034 17.04

ITEM STANDARD LIMIT

Clutch lever freeplay 10 – 20 –

Clutch Disc thickness 2.30 – 2.50 2.10

Plate warpage – 0.10

Clutch spring free length 36.8 36.1

Clutch outer guide I.D. 19.978 – 19.992 –

Mainshaft O.D. at clutch outer guide 19.966 – 19.980 –

ITEM STANDARD LIMIT

Starter driven gear I.D. 36.000 – 36.013 –

O.D. 51.705 – 51.718 –

ITEM STANDARD LIMIT

Connecting rod Side clearance 0.05 – 0.50 0.60

Radial clearance 0.004 – 0.016 0.05

Crankshaft Runout Right – 0.03

Left – 0.02

Main journal oil clearance 0.018 – 0.045 0.065

Main journal O.D. 33.985 – 34.000 33.975

Main journal bearing area I.D. 38.000 – 38.018 38.036

GENERAL INFORMATION

1-10

TRANSMISSION

Unit: mm

FRAME & CHASSIS SPECIFICATIONS

FRONT WHEEL/SUSPENSION/STEERING

Unit: mm

ITEM STANDARD LIMIT

Transmission Gear I.D. M5, M6 23.000 – 23.021 –

C1 23.020 – 23.041 –

C2 25.000 – 25.021 –

C3, C4 28.000 – 28.021 –

Gear bushing O.D. M5, M6 22.959 – 22.980 –

C1 22.984 – 23.005 –

C2 24.959 – 24.980 –

C3, C4 27.959 – 27.980 –

Gear bushing I.D. M5, C1 20.000 – 20.021 –

C2 22.000 – 22.021 –

C3 25.000 – 25.021 –

Mainshaft O.D. at M5 bushing 19.959 – 19.980 –

Countershaft O.D. at C1 bushing 19.959 – 19.980 –

at C2 bushing 21.959 – 21.980 –

at C3 bushing 24.959 – 24.980 –

Shift fork,

shift fork

shaft

Fork I.D. 12.000 – 12.018 –

Fork shaft O.D. 11.957 – 11.968 –

Fork claw thickness 4.93 – 5.00 4.83

Shift drum Shift drum O.D. Left side 13.966 – 13.984 13.94

Shift drum journal I.D. Left side 14.000 – 14.027 14.06

Shift drum-to-shift

drum journal clear-

ance

Left side 0.016 – 0.061 0.08

ITEM STANDARD LIMIT

Cold tire pres-

sure

Driver only 200 kPa –

Driver and passenger 200 kPa –

Axle runout – 0.2

Wheel rim

runout

Radial – 2.0

Axial – 2.0

Wheel balance weight 60 g maximum –

Fork Spring free length Right 312.1 305.9

Left 372.3 364.9

Recommended fluid Honda Ultra Cushion Oil 10W

or equivalent

–

Fluid level Right 99 –

Left 111 –

Fluid capacity Right 513 ± 2.5 cm

–

Left 425 ± 2.5 cm

–

GENERAL INFORMATION

1-11

REAR WHEEL/SUSPENSION

Unit: mm

HYDRAULIC BRAKE

Unit: mm

ELECTRICAL SYSTEM SPECIFICATIONS

PGM-FI SYSTEM

ABS SYSTEM

ITEM STANDARD LIMIT

Cold tire pressure Driver only 225 kPa –

Driver and passenger 225 kPa –

Axle runout – 0.2

Wheel rim runout Radial – 2.0

Axial – 2.0

Shock absorber pre-load adjuster standard position 2nd position from minimum –

Wheel balance weight 60 g maximum –

Drive chain slack 30 – 40 50

Drive chain size/link DID DID 520VF-108LE –

RK RK 520KLO2-108LE –

ITEM STANDARD LIMIT

Front Specified brake fluid DOT 3 or 4 brake fluid –

Brake disc thickness 4.5 ± 0.2 3.5

Brake disc warpage – 0.30

Master cylinder I.D. 12.700 – 12.743 –

Master piston O.D. 12.657 – 12.684 –

Caliper cylinder I.D. 25.400 – 25.450 –

Caliper piston O.D. 25.318 – 25.368 –

Rear Specified brake fluid DOT 3 or 4 brake fluid –

Brake disc thickness 5.0 ± 0.2 4.0

Brake disc warpage – 0.30

Master cylinder I.D. 12.700 – 12.743 –

Master piston O.D. 12.657 – 12.684 –

Caliper cylinder I.D. 33.960 – 34.010 –

Caliper piston O.D. 33.878 – 33.928 –

ITEM SPECIFICATIONS

IACV resistance (25°C) 110 – 150 Ω

IAT sensor resistance (40°C) 1.0 – 1.3 kΩ

ECT sensor resistance (20°C) 2.3 – 2.6 kΩ

Fuel injector resistance (20°C) 11 – 13 Ω

2 sensor heater resistance (20°C) 13 – 19 Ω

PAIR control solenoid valve resistance (20°C) 20 – 24 Ω

EVAP purge control solenoid valve resistance (20°C) 37 – 44 Ω

ITEM SPECIFICATIONS

Air gap Front (between the wheel sensor

bracket of the fork and pulser ring)

0.58 – 1.10 mm

Rear (between the caliper bracket and

pulser ring)

0.89 – 1.34 mm

GENERAL INFORMATION

1-12

IGNITION SYSTEM

BATTERY/CHARGING SYSTEM

LIGHTS/METERS/SWITCHES

TORQUE VALUE

• Each fastener should be tightened to the standard torque value except the fasteners specified torque value.

• Q’TY: Quantity, DIA: Thread diameter (mm), TRQ: Tightening torque (N·m)

STANDARD TIGHTENING TORQUE

FUEL PUMP UNIT

FUEL TANK

AIR CLEANER

ITEM SPECIFICATIONS

Spark plug SIMR8A9 (NGK)

Spark plug gap 0.8 – 0.9 mm

Ignition coil peak voltage 100 V minimum

CKP sensor peak voltage 0.7 V minimum

Ignition timing ("F"mark) 10° BTDC at idle speed

ITEM SPECIFICATIONS

Battery Type YTZ8V

Capacity 12 V – 7 Ah (10 HR)

Voltage Fully charged 12.8 V minimum

Needs charging Below 12.3 V

Charging

current

Normal 0.7 A/5 – 10 h

Quick 3.5 A/1 h

Current leakage 0.05 mA maximum

Alternator Capacity 0.34 kW/5,000 rpm

Charging coil resistance (20°C) 0.1 – 1.0 Ω

ITEM SPECIFICATIONS

Fuse Main fuse 30 A

Sub fuse 10 A x 3

Sub fuse 7.5 A x 3

ABS MOTOR fuse 30 A

ABS SOL fuse 20 A

ABS ECU fuse 7.5 A

Fuel level sensor resistance Full 5.5 – 8.5 Ω

Empty 385 – 395 Ω

FASTENER TYPE TRQ FASTENER TYPE TRQ

5 mm hex bolt and nut 5.2 5 mm screw 4.2

6 mm hex bolt and nut 10 6 mm screw 9.0

6 mm flange bolt 128 mm hex bolt and nut 22

10 mm hex bolt and nut 34 8 mm flange bolt and nut 27

12 mm hex bolt and nut 54 10 mm flange bolt and nut 39

ITEM Q'TY DIA TRQ REMARKS

Fuel pump setting plate nut 4 6 12 2-4

ITEM Q'TY DIA TRQ REMARKS

Fuel filler cap bolt 3 4 1.8

ITEM Q'TY DIA TRQ REMARKS

Fuel tank bracket mount bolt 4 6 12

Air cleaner cover screw 4 5 1.1

Air cleaner element screw 2 5 1.1

GENERAL INFORMATION

1-13

THROTTLE BODY

SECONDARY AIR SUPPLY SYSTEM

LUBRICATION SYSTEM

COOLING SYSTEM

CYLINDER HEAD

CYLINDER/PISTON

CLUTCH/GEARSHIFT LINKAGE

ALTERNATOR/STARTER CLUTCH

ITEM Q'TY DIA TRQ REMARKS

Throttle cable A lock nut (throttle body side) 1 6 4.5

Throttle cable B lock nut (throttle body side) 1 6 4.5

Sensor unit torx screw 3 5 3.4

IACV setting plate torx screw 2 4 2.1

Throttle cable holder screw 2 5 3.4

Hose clamp stay screw 1 5 3.4

Fuel hose stay screw 1 5 3.4

Injector joint mounting bolt 2 5 5.1

ITEM Q'TY DIA TRQ REMARKS

PAIR check valve cover bolt 2 5 5.2

ITEM Q'TY DIA TRQ REMARKS

Oil drain bolt 1 12 24

ITEM Q'TY DIA TRQ REMARKS

Cooling fan nut 1 3 1.0 Apply locking agent.

Fan motor shroud bolt 2 6 8.4

Fan motor screw 3 4 2.7

Water pump impeller 1 7 10

ITEM Q'TY DIA TRQ REMARKS

Crankshaft hole cap 1 30 8.0 Apply engine oil.

Timing hole cap 1 14 6.0 Apply engine oil.

Cylinder head cover bolt 2 6 10

Cam chain tensioner lifter plug 1 6 4.2

Camshaft holder mounting bolt 8 6 12 Apply engine oil.

Cylinder head mounting nut 4 10 45 Apply engine oil.

Cylinder head sealing bolt 2 12 15

ITEM Q'TY DIA TRQ REMARKS

Cylinder stud bolt 4 10 – 2-29

ITEM Q'TY DIA TRQ REMARKS

Clutch center lock nut 1 16 108 Lock nut; replace with a new

one and stake. Apply engine

oil.

Clutch lifter plate bolt 5 6 12

Primary drive gear lock nut 1 16 108 Apply engine oil.

Shift drum stopper arm bolt 1 6 10 Apply locking agent.

Shift drum stopper plate bolt 1 6 10 Apply locking agent.

ITEM Q'TY DIA TRQ REMARKS

Starter clutch socket bolt 6 8 30 Apply locking agent.

Flywheel bolt 1 12 128 Apply engine oil.

CKP sensor mounting socket bolt 2 6 10 Apply locking agent. Coating

width: 6.5 ± 1.0 mm from tip

Stator mounting socket bolt 3 6 10

GENERAL INFORMATION

1-14

CRANKCASE/TRANSMISSION/BALANCER

ENGINE UNIT

BODY PANELS

SIDESTAND

ITEM Q'TY DIA TRQ REMARKS

Cam chain tensioner pivot bolt 1 6 10 Apply locking agent. Coating

width: 6.5 ± 1.0 mm from tip

Balancer shaft nut 1 14 44 Apply engine oil.

ITEM Q'TY DIA TRQ REMARKS

Engine hanger plate bolt 2 10 54

Engine hanger nut Front upper 1 10 54

Front lower 1 10 54

Rear upper 1 10 54

Rear lower 1 10 54

Drive sprocket fixing plate bolt 2 6 10

ITEM Q'TY DIA TRQ REMARKS

Fuel tank cover mounting socket bolt (front) 2 5 4.2

Fuel tank cover mounting socket bolt (side) 2 5 4.2

Fuel tank cover mounting socket bolt

(upper)

16 10

Fuel tank cover mounting socket bolt (rear) 2 6 10

Fuel tank inner cover screw 4 4 0.9

Fuel tank inner cover socket bolt 2 5 4.2

Radiator cover socket bolt 2 5 4.2

Radiator cover inner cover socket bolt

(front)

46 10

Radiator cover inner cover socket bolt

(rear)

25 4.2

Under cowl socket bolt 2 6 10

Under cowl screw 1 5 4.2

Rear cowl socket bolt 2 5 4.2

Rear center cover screw 2 5 0.9

Drive chain case socket bolt 4 6 10

License light stay socket bolt 4 6 10

Rear fender A bolt 4 5 4.2

Rear fender under cover socket bolt 1 5 4.2

License light screw 2 4 1.2

License light cover screw 4 4 0.9

Reflector nut 1 5 1.5 Self lock nut

Front reflector nut 2 6 1.5 Self lock nut

Rear fender B socket bolt 2 6 10

Rearview mirror lock nut 2 10 20 Left-hand threads

Rearview mirror adaptor bolt 2 10 20

Single seat socket bolt 2 6 10

Front fender socket bolt 6 6 10

Step bracket socket bolt 2 8 35

Step bolt 2 8 27 Pre-coated (ALOC) bolt, re-

place with a new one.

Swingarm pivot nut 1 14 88 Self lock nut

Pillion step mounting socket bolt 4 8 27

ITEM Q'TY DIA TRQ REMARKS

Sidestand pivot bolt 1 10 10

Sidestand pivot nut 1 10 44 Self lock nut

Sidestand switch bolt 1 6 10 Pre-coated (ALOC) bolt, re-

place with a new one.

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